Impact case study database
- Submitting institution
- Robert Gordon University
- Unit of assessment
- 12 - Engineering
- Summary impact type
- Environmental
- Is this case study continued from a case study submitted in 2014?
- No
1. Summary of the impact
Research at Robert Gordon University has led to advancement in drinking water quality worldwide. Focussing on the ubiquitous problem of cyanobacteria (blue-green algae) and their highly toxic metabolites, cyanotoxins (toxins that contaminate drinking water and have both chronic and acute health effects), the research has supported the development of World Health Organisation (WHO) guidelines, underpinned international detection methods and water treatment strategies. Our in-house algal biotechnology generates the world’s largest supply of cyanotoxins (17 individual toxins, c. 50 products) (transfer price>£2 million since 2009) used by stakeholders worldwide establishing and maintaining monitoring programmes, optimising water treatment and establishing health benefits.
2. Underpinning research
Cyanobacteria and their toxins in drinking water can affect animals and humans, potentially causing significant chronic diseases.
Lawton established RGU as a world-leader in developing effective solutions to the challenges of cyanotoxins in drinking water, being the first to employ novel technologies to mitigate the impact of these pollutants using advanced oxidative methods. The pioneering work was founded on successes in the large-scale biotechnological production of cyanotoxins and other bioactive compounds from cyanobacteria.
This research included innovative methods of detecting and eliminating toxins in drinking water and reservoirs using cutting-edge photocatalysis and nature-based solutions that benefitted single household supplies in Low and Middle Income Countries (LMICs). Combining elements from biotechnology, environmental biology and applied engineering, the team developed practical engineered solutions with low running costs and sustainable components.
Production and detection of cyanotoxins
RGU’s state-of-the-art facilities for algal/cyanobacterial production, down-stream processing and supporting analytics are essential to facilitate research and sustainable revenue. The work resulted in the development of in-house large-scale production systems currently growing a range of toxic cyanobacterial strains (1200 L per month), with integrated harvesting and down-stream processing systems. The extraction of compounds from biomass has maximised the yield of a wide range of chemically diverse cyanotoxins1. Bioactive compounds such as the hepatotoxic microcystins are purified (95-99% purity) by high-performance flash chromatography and preparative high-performance liquid chromatography (HPLC). Throughout the production process, purity and concentration are determined by a suite of analytical methods2. These features allow the bespoke production of bulk purified compounds, key to developing cost-effective mitigation strategies (oxidative methods and biodegradation). An example of a prohibitively expensive alternative is the cyanotoxin cylindrospermopsin, which retails at £1,396 per mg. Without RGU’s bespoke in-house production stream, the preliminary work on the understanding of photocatalytic microcystin removal from water would be impossible.
Advanced oxidation for cyanotoxin removal
The team pioneered the use of advanced oxidation processes using semi-conductor titanium dioxide (TiO2) for the photocatalytic destruction of microcystins in water3, thereby eliminating toxicity. TiO2 acts as a catalyst of high-energy radicals, destroying organic compounds. The destruction of toxins ensures that they can neither be re-released (as seen with adsorptive technologies like granular activated carbon) and no toxic by-products are released (as seen with chlorination). By exploring the mechanisms involved in photocatalysis, the research confirmed the identity of the less toxic by-products produced and demonstrated their subsequent destruction4, paving the way for engineering treatment systems deployed in Fortaleza, Brazil.
Nature-based cyanotoxin removal
Microbial remediation can also be an efficient, low-cost way of pollutant removal, and allows the use of a nature-based solution to address cyanotoxins in drinking water. Our work evidenced that microbial communities in all aquatic ecosystems were able to degrade microcystins5. Further studies led to isolation of novel biodegrading bacteria, highlighting broader microbial diversity than previously reported6.
This expertise has led to new collaborations and funding, including £1,18 million (BBSRC/NERC Safe and Sustainable shellfish consortium grant) plus a further £250,000 from industry 2018-2021, and £160,000 from KTP with Scottish Bioenergy on valorisation of algal material 2018-2020.
3. References to the research
M Barco, LA Lawton, J Rivera, J Caixach - Journal of chromatography A, 2005 Cited by 101
[2] Purification of microcystins
LA Lawton, C Edwards - Journal of chromatography A, 2001
[3] Hydrogen peroxide enhanced photocatalytic oxidation of microcystin-LR using titanium dioxide
BJPA Cornish, LA Lawton, PKJ Robertson - Applied Catalysis B: Environmental, 2000
I Liu, LA Lawton, PKJ Robertson - Environmental science & technology, 2003
[5] Edwards, C., Graham, D., Fowler, N. and Lawton, L.A. (2008) Biodegradation of microcystins and nodularin in freshwaters. Chemosphere, 78, 1315-1321 -cited by 142.
[6] Isolation and identification of novel microcystin-degrading bacteria Isolation and identification of novel microcystin-degrading bacteria
PM Manage, C Edwards, BK Singh, LA Lawton - Applied and Environmental Microbiology, 2009
KEY FUNDING
£900,000 EU FW5 - Photocatalytic Destruction of Cyanotoxins and Pathogens, 2000-2003
£202,137 BBSRC project - Molecular evolution approach for the affinity maturation of anti-microcystin antibodies from phage display libraries. 2001-2004
£250,000 Alexis Corporation, Switzerland. Isolation of cyanotoxins 2004-2009
£480,000 Enzo Life Sciences (formerly Alexis Corp), Switzerland. Isolation of Bioactive compounds from cyanobacteria 2009-2013
4. Details of the impact
Cyanobacteria and their toxins in water supplies pose a threat to human and animal health globally. Cyanobacterial blooms are on the increase due to eutrophication (nutrient enrichment, especially with nitrate and phosphate) and global warming. Studies have demonstrated that at least 50% of blooms produce cyanotoxins and their occurrence has been linked to ill-health and fatalities.
Compound production and analysis
RGU’s in-house production of cyanotoxins has expanded the portfolio of commercially available bioactive compounds resulting in funding of £1.5 million from Enzo Life Sciences since 2013S1,S2 .These compounds are used by regulators such as the US EPA, medical research and water treatment facilities worldwide. The extensive use of these cyanotoxins is evidenced by widespread literature. American Chemical Society Journals indicates 37% used cyanotoxins are from Enzo Life Sciences (or Alexis, as previous known) since 2013, and Science Direct indicated 30% product use.
The work with these high-value chemicals has underpinned successful KTP funded collaborations. The first, *Combined metabolomics-genomics workflow to enhance natural product discovery (*2016-19) with NCIMBS3 aimed to enhance the value of the culture collection. The second, Valorisation of algal biomass (2019-21), with the biotech company ScotBioS4, involved applying product analysis and composition. A further IBiolC funded collaboration linked the work of Xanthella, a leading biotech company, with the Scottish Whisky industry to explore valorisation (transformation of waste into useful resource) of co-products for both algal growth and bioplastics.
Influencing policy and standards
This research has influenced guidelines, standards and good practice in managing cyanotoxin exposure. Lawton has worked with and advised the WHO in the publication of their “Toxic Cyanobacteria in Water - A Guide to their Public Health Consequences, Monitoring and Management” – both first (1999) and second edition (Feb 2021)S5. She has also supported the revision of WHO global guidelines on exposure to microcystins and other classes of cyanotoxins (hepatotoxin cylindrospermopsin, neurotoxins anatoxins and saxitoxins). Lawton is currently an expert advisor to the UK government’s Centre for Environment, Fisheries and Aquaculture Science (CEFAS), sitting on their Scientific Advisory Committee with specific expertise for toxin analysis.
Working with the EU, the team has contributed to new standard methods for the analysis of cyanobacterial metabolites which cause problems through taste and odour.
Advanced oxidation for cyanotoxin removal
This pioneering research on the use TiO2 for photocatalytic treatment of cyanotoxin contaminated water has benefitted global water treatment solutions with pilot treatment systems being evaluated by RGU researchers and others. Water resource managers and drinking water treatment providers are currently evaluating the efficacy of this technology at scaleS6,S7.
Building on the development and understanding of photocatalysis, Lawton secured £1.2 millionS9 in funding that resulted in the development and application of a novel photocatalytic rig for removal of cyanobacteria and their toxins at scale.
Nature-based cyanotoxin removal
The work on the biodegradation of cyanotoxins has informed practice both in water treatment and sample processing (as biodegradation will affect the quantity of toxin available).
Knowledge Transfer and Capacity Building
Collaboration with Pathmalal M. Manage, University of Sri Jayewadenpura, Sri Lanka, facilitated the development of a national centre of excellence as the Centre for Water Quality and Algae ResearchS8, supporting the national water company.
Funded by the National Science Foundation the research investigated the role of cyanotoxins in chronic kidney disease, along with the publication of an easy to use training manual for analysis of cyanotoxins. This collaboration led to funding to translate research into a practical solution for safe water treatment in-line with the UN Sustainable Goal 6.1.
Further work by the RGU team proposed developing a scalable bio-based strategy for eliminating cyanotoxins in drinking water in Sri Lanka. Their Global Challenges Research Funding (GCRF) application was ranked top out of 31 projects submitted for funding.
The research addressed rising levels of kidney disease in Sri Lanka which were attributed to water contamination from significant cell densities of cyanobacteria and toxin concentrations in excess of WHO guidelines in drinking water suplly wells. RGU’s research explored the link between the algal toxins in the well water and the kidney disease found in humans. The project also aimed to improve the quality of the well water, making it safer for consumption by removing harmful compounds. The team collaborated with the National Drainage Company in Sri Lanka to apply its work on a larger scale, which could improve the health and environment of other developing countries. Lawton and another RGU researcher were awarded fellowships from the University of Sri Jayewardenepura, in honour of their ongoing efforts to build research capacity, capability and quality in Sri Lanka.
5. Sources to corroborate the impact
[S1] Letter from industrial collaborators Enzo Life Sciences
[S2] Microcystin product listing - https://www.enzolifesciences.com/platforms/small-molecule-chemistry/natural-products-antibiotics/microcystins-toxins-from-cyanobacteria/
[S3] KTP with NCIMB https://www.ncimb.com/uncategorized/ncimb-and-rgu-kick-off-new-streptomyces-screening-project/
[S4] KTP Scotbio https://scotbio.com/academic-collaboration - Replace with letter from Polly if possible
[S5] Advising WHO on cyanotoxin analysis: https://www.taylorfrancis.com/chapters/laboratory\-analysis\-cyanobacterial\-toxins\-bioassays\-linda\-lawton\-james\-metcalf\-bojana\-žegura\-ralf\-junek\-martin\-welker\-andrea\-törökné\-luděk\-bláha/e/10.1201/9781003081449\-14?context=ubx&refId=acbb4fc7\-79c2\-445d\-85d6\-c138594bc66b
[S6] Letter from Water company Brazil
[S7] Letter from Reservoir Management company Brazil
[S8] Video: Our second training visit to Sri Lanka where we have supported the establishment of the centre for Water Quality and Algal Research. http://research.sjp.ac.lk/cwar/projects/
[S9] https://gow.epsrc.ukri.org/NGBOViewGrant.aspx?GrantRef=EP/P029280/1
- Submitting institution
- Robert Gordon University
- Unit of assessment
- 12 - Engineering
- Summary impact type
- Technological
- Is this case study continued from a case study submitted in 2014?
- No
1. Summary of the impact
This research into improving toughness of materials to enhance functional performance has driven economic growth and cost-saving innovations in engineering products worldwide. This study has led to the development of novel materials and technologies, which have since been successfully applied in new commercialized pipe and pipeline products in the Oil & Gas sector, as well as in improvements in building safety and cost-effectiveness in the Construction industry in Dubai, Singapore and Far East Asia.
2. Underpinning research
A composite material combines materials with different physical and chemical properties to create a new material with improved properties. This research in customising composite materials and improving their toughness focused on multiphase polymer-based materials and biocomposites consisting of various nanomaterialsP1,. The study enabled weight reduction and enhanced performance and durability of high-performance products. It has synthesised novel materials and designed appropriate chemical and physical characteristics by influencing nanofillers alignment, dispersion, chemical bonds and interactions between polymeric chains, securing the desired product functional performanceP2,P3.
This expertise has led to significant improvement in functional performance, impact resistance in thermoplastic and thermoset composite materials as highly desired by automotive organisations such as Nissan (UK), GIVE Srl (Greece) and Shapoorji Pallonji (India). As a result, the team was awarded InnovateUK and UKEIRI Newton Fund grants.
This research has also investigated interfacial bonds, delamination and strength of adhesively bonded jointsP4 (cold-bonding technology), and their flammability characteristics. When evaluating the role of adhesive thickness, the intrinsic properties of the materials play an important factor in determining flexibility and load carrying capability of the adhesive joint, as well as the stress state induced in the adhesive in multi-material composite product.
Novel materials require development of optimised and often specialised manufacturing processes and knowledge in polymer matrices, cure mechanisms and pull force predictions. This research has improved materials synthesis and manufacturing process by demonstrating the physicochemical characteristics of materials, their failure envelop, failure mechanisms and damage evaluation of fibre-reinforced composites as a function of process, loading fractions and product operational conditions and requirementsP1,P2. The study has explored thermo-mechanical behaviour of biocomposite materialsP5 and flammability when using inorganic nanofillers and degradation under various media linked to the O&G industry’s high performance and safety requirements.
It has highlighted opportunities for materials improvements and reduction of manufacturing defects while improving condition monitoring techniques of new engineered materials solutions for O&G industry. The research on condition and corrosion monitoring focused on defect detection and location, stress and strain measurement and characterization of vibration. This work demonstrated specialized non-destructive testing (NDT) techniques in often inaccessible and harsh environments, developed new failure models and definitions, condition monitoring of materials, structures, pipelines, and composite products.
Further research has focused on demarcation of molecular and structural features that contribute to dynamic mechanical properties such as vibration, shock and impact resistance of multiphase composites (polymer, fibres and nanoparticles)P1,P2,P3, important in designing hybridised composite materials for applications in shock and impact performance products. For body armour applications, new resin grades on polyamides, polyethylene and polyester fibres reinforced with glass/carbon/basalt fibres hybridised resin composite during high velocity impact were developed. Using experimental and analytical techniques, a methodology was developed for calculating Gurneisen parameter from the measured Hugoniot in shock velocity which is exploited in developing impact functionalised hybridised compositesP6 (helping design improved ballistic impact protection materials including ballistic proof beams and panels for the construction, military, and automotive sector).
3. References to the research
Siddique, S., Smith, G. D., Yates, K., Mishra, A. K., Matthews, K., Csetenyi, L. J., & Njuguna, J. (2019). Structural and thermal degradation behaviour of reclaimed clay nano-reinforced low-density polyethylene nanocomposites. Journal of Polymer Research, 26(6), 1-14.
Jenkins, P., Siddique, S., Khan, S., Usman, A., Starost, K., MacPherson, A., Bari P, Mishra S., & Njuguna, J. (2019). Influence of Reduced Graphene Oxide on Epoxy/Carbon Fiber‐Reinforced Hybrid Composite: Flexural and Shear Properties under Varying Temperature Conditions. Advanced Engineering Materials, 21(6), 1800614.
Visco A, Yousef S, Galtieri G, Nocita D, Pistone A, Njuguna J. Thermal, mechanical and rheological behaviors of nanocomposites based on UHMWPE/paraffin oil/carbon nanofiller obtained by using different dispersion techniques. Journal of Materials, 2016;68(4):1078-89.
Prathuru, A. K., Faisal, N. H., Jihan, S., Steel, J. A., & Njuguna, J. (2017). Stress analysis at the interface of metal-to-metal adhesively bonded joints subjected to 4-point bending: Finite element method. The Journal of Adhesion, 93(11), 855-878.
Nassiopoulos, E., & Njuguna, J. (2015). Thermo-mechanical performance of poly (lactic acid)/flax fibre-reinforced biocomposites. Materials & Design, 66, 473-485.
Mukherji, A., & Njuguna, J. (2020). Shock Propagation Behaviour and Determination of Greisen State of Equation for Pultruded Polyester/Glass Fibre-Reinforced Composites. Composite Structures, 113444
Evidence of quality – underpinning research grants
Development of new light high-performance environmentally benign composites made of bio-materials and bio-resins for electric car application (ECOSHELL); EC FP7 Project No. 265838. Total project value €3,880,634 (2010-2013).
EC ELife+11 ENV/ES/596. Simulation of the release of nanomaterials from consumer products for environmental exposure assessment (SIRENA). Total value € 1,140,942 (2013 – 2015).
Nanomaterials related environmental pollution and health hazards throughout their life cycle (NEPHH), EC FP7 Project No.: 228536-2. Total project value €3,096,159 (2009 –2011).
Graphene Hybrid Composites for strength-after-impact performance. Funded by British High Commission/Newton Fund/DST India. UK-India collaboration (UKEIRI), (2016-2018) Total project value: £40,000.
Development of capability to characterise the extrusion of elastomers. Funded by Innovate UK/Rubberatkins. Total project value: £185,100. (2019-2022).
Honeycomb composite structures for ballistic protection. Shapoorji Pallonji, India. Total project value: £223,500; (2017- 2020).
Evaluating basalt fibre for high volume automotive composites manufacturing (EB-Auto). Innovate UK/ National Composites Centre/Composites Braiding/Mafic/Coats/M. Wright & Sons/Nissan/IHI Corporation. Total project value £169,751. (2018-2019).
Subsea 7, Subsea pipeline integrity soluble purge dams, sealing and insulation materials. Total project value: £40,740.
Engineering Composites Solutions Ltd, Composites wrapping repair methods in structural and pipeline integrity. Total project value: £21,650
Cactus Industrial Ltd; Materials evaluation for adhesive bonding technology. Total project value £7,800
Oil Technics Ltd; Structural integrity of chemical storage tanks in Oil and Gas facilities. Total project value: £9,132
4. Details of the impact
The research on resin matrix cure mechanism, pull force predictions and polymer nanocomposites hybridization enabled Shapoorji Pallonji (US$25.7 billion Indian multinational) to develop new products using pultrusion process, including composite bulletproof panels, skyscraper I and H composite beams, and construction foundations layering panels now used in construction buildings in Singapore and Dubai, ~15% of Far East Asia construction businessC1 creating new jobs both in India and Far East Asia. RGU research continues to support these products to diversify and evaluate life cycle prediction (cyclic loads and surface behaviour). Shapoorji Pallonji have also employed a material grade developed into a new generation of ballistic proof vest (Indian Patent App. No 201821031691) as military/security protection gear and vehicle armor in passive safety vehicle body structures.
Engineered Composites Solutions Ltd (ECS) also benefited from this study, generating 15% new business in composites repair technologyC2. The organisation focused on the impact behaviour of composites pipe wraps and their long-term integrity in offshore Oil & Gas production risers and pipelines, where it is mandatory to extend pipelines lifespan. This method averts costly production shutdown cost (>US$125,000/hr), typically 30% cheaper than welded steel sleeve repair and 75% cheaper than replacing defected pipe section while reducing maintenance burden. This provided ECS with an edge over other suppliers bearing 15% new market growth.
These novel materials were also applied in servicing pipelines by Subsea 7 (global Engineering Services Company) to address the challenges related to connecting and assembling multi-bore structures and systems in subsea waters, such as pipeline bundles and riser structures used in subsea Oil & Gas industryC3 (U.S. Patent No. 10,774,971). Consequently, RGU input to Subsea 7 on thermo-mechanical (combined pressure and temperature) ageing of insulation materials in subsea pipes successfully demonstrated the applicability of insulation types to the new technique for subsea pipe-in-pipe design. This novel insulation method is anticipated to secure projects worth £50m in oilfields with specific fluid temperature problems.
RGU research on adhesives bonding technology and expertise in material behaviour under extreme thermo-mechanical loads was employed by Cactus Industrial Ltd and supported by global manufacturer Chesterton ARC (Germany), successfully providing a solution for rehabilitation of overlaying decks and roofs as an alternative to traditional method of plating and welding in pressured habitatC4. The treacherous offshore conditions in sealing assembly result in heavy shear loads on axial movement (up and down) conditions for adhesively bonded joints used in high temperature and flammable environments, which can have major safety implications. This research demonstrated the capability of composite-metal system to endure harsh environments and cost-savings of ~£250,000/unit platform flooring. Cactus Ltd has since achieved significant business growth (CAGR 10%) in its Oil & Gas onshore and offshore operations, where the cold process technique is growing and has safeguarded jobsC4.
Further RGU research was utilised by Oil Technics Ltd (fire extinguishing foam grade producer) which was facing concerns about increased capital expenditures from leaking storage vessels worldwide storing over 100,000 litres of fire extinguishing foamsC5. This problem was especially persistent in hot climate regions in Australia, Middle East and Brazil. The research focused on materials compositions and foam additives in these locations, to devise a solution capitalizing on materials behaviour at given temperature conditions. This resulted in substantial cost-savings for Oil Technics and storage tanks manufacturer SEMCO MARITIME (Australia), while ensuring fire safety for Oil & Gas operators, safeguarding 20% Oil Technics business. This in turn created new jobs in the UK, secured large scale contract from Australia and acted as a gateway to new market for OilTechnics C5.
5. Sources to corroborate the impact
- Letter of support, N.D. Tarapore, Shapoorji & Pallonji co Pvt Ltd.
[C2] Letter of Support, Prof Simon Frost, Engineered Composites Solutions Ltd (ECS).
[C3] Letter of Support, Mr Harvey Jamieson, Engineering Project Manager, Subsea7.
[C4] Letter of Support, Mr Gordon Cairns, Managing Director, Cactus Industrial limited.
[C5] Letter of Support, Mr David Evans, Managing Director, Oil Technics.