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Showing impact case studies 1 to 3 of 3
Submitting institution
De Montfort University
Unit of assessment
12 - Engineering
Summary impact type
Technological
Is this case study continued from a case study submitted in 2014?
No

1. Summary of the impact

Flight simulation models for the extended flight envelope of class-specific transport aircraft developed at DMU are being used in Europe’s only centrifuge-based flight simulator (Desdemona) and the world’s first commercial Upset Prevention and Recovery Training (UPRT) flight simulator (AMST-Systemtechnik’s Airfox UPRT). DMU’s flight models and computational methodology to study nonlinear aircraft dynamics were used by TsAGI, Russia, to support UPRT research and development in Russian civil aircraft programmes. A flight simulation model for a generic tailless aircraft, developed by DMU in collaboration with Council of Scientific and Industrial Research-National Aerospace Laboratories (CSIR-NAL), India, was used to train Indian Air Force pilots for critical flight conditions, and a DMU software system for investigation of nonlinear aircraft dynamics was used by CSIR-NAL for computational clearance of flight control laws.

2. Underpinning research

Loss of control in flight (LOC-I) is the main cause of fatal accidents in civil aviation. Over the period 2009-2018, there were 64 LOC-I accidents, 94% of which involved fatalities (IATA 2019, https://www.iata.org/contentassets/b6eb2adc248c484192101edd1ed36015/loc\-i\_2019.pdf\). To tackle this problem, the European Union Aviation Safety Agency has recently consolidated the existing requirements for UPRT (Decision 2019/005/R). UPRT aims at providing pilots with skills to prevent and recover from situations in which an aeroplane unintentionally exceeds the parameters for line operation. An important part of the training is based on the use of flight simulators, which should be equipped with flight models that extend the flight envelope.

Prof. Goman and his team at DMU have made important contributions [R1, R3, R5, R6] to the principles of aerodynamic modelling for out-of-the-envelope scenarios characterised by aerodynamic stall and LOC-I. The aerodynamic modelling is complemented with an efficient computational methodology and software tools, which have been developed to investigate nonlinear aircraft dynamics, allowing an efficient validation of out-of-the-envelope flight simulation models and computational clearance of flight control laws [R2, R4].

(1) NONLINEAR AERODYNAMICS: COHESION OF EXPERIMENTAL WIND TUNNEL DATA AND CFD SIMULATIONS

The approach to aerodynamic modelling draws on the use of experimental data obtained in wind tunnels and complementary simulations using Computational Fluid Dynamics (CFD) methods. Such a blended approach allows improved fidelity of the aerodynamic model in the stall region due to the elimination of interference effects in the experiment and extrapolation of the results for higher Reynolds numbers typical for real flight conditions [R6]. The key features of this approach include an adequate phenomenological modelling of aerodynamic hysteresis in dynamic conditions based on the so-called ‘Goman-Khrabrov model’ and CFD predictions for the intensity of aerodynamic autorotation in the stall region, which is required for realistic simulation of lateral aircraft departures at high Reynolds numbers [R3, R6].

(2) INNOVATION IN WIND TUNNEL TESTING

The development of new experimental techniques is important for correct phenomenological modelling of aerodynamics in the stall region. The existing experimental rigs for static, rotary-balance and forced oscillation wind tunnel tests do not address the effect of transient motions and presence of interference from a support system. An innovative five degree-of-freedom wind tunnel manoeuvre rig proposed by Prof. Goman was built at the Aerospace Department of the University of Bristol in collaboration with Prof. Lowenberg [R5]. This virtual-flight-in-wind-tunnel experimental rig enables a large set of conventional and extreme aircraft manoeuvres to be performed in the controlled environment of a wind tunnel, allowing improved physical simulation of aircraft dynamics in the stall region. The obtained observations of the asymmetric aerodynamic loads and static aerodynamic hysteresis phenomenon made possible important improvements in the aerodynamic structure of the flight simulation models.

(3) NONLINEAR FLIGHT DYNAMICS: COMPUTATIONAL METHODOLOGY

To address the validation problem for flight models, an efficient computational methodology for investigation of nonlinear aircraft dynamics has been developed. The combination of nonlinear aerodynamic dependencies with nonlinear inertial coupling in rigid body dynamics, as well as nonlinearities and constraints in the control system, leads to the study of a nonlinear system of large dimensions. The methodology is based on the use of Attainable Equilibrium Sets (AES) and classical methods of nonlinear dynamical systems theory, including a standard linearisation procedure and local stability analysis, which are complemented with computation and analysis of two-dimensional cross-sections of regions of attraction against disturbances in state variables and control inputs [R2]. The key element of the proposed methodology is the sequential consideration of the open airframe and a closed-loop system with nonlinearities due to control constraints. The methodology was implemented as an interactive computational system in MATLAB/Simulink. This development has allowed bifurcation and continuation techniques that are popular in academia to move to a level where exhaustive qualitative and quantitative computational studies of nonlinear aircraft dynamics can be carried out without overly simplifying the flight simulation models used in flight simulators [R4].

(4) IMPLEMENTATION

The research results outlined in the previous sections have allowed the development of realistic flight simulation models tested and tuned by experienced test pilots for an extended flight envelope. DMU has successfully implemented [R3] the approach in the EU FP7 ‘Simulation of Upset Recovery in Aviation’ (SUPRA) project (Grant Agreement ID:233543) for a typical airliner, in the first commercial UPRT flight simulator (AMST-Systemtechnik’s Airfox UPRT, https://www.amst.co.at/en/aerospace\-medicine/training\-simulation\-products/airfox/airfox\-uprt/\) for a class-specific transport aircraft, and for a manoeuvrable generic tailless aircraft (GTA) [R4].

3. References to the research

[R1] Abramov, N., Goman, M. and Khrabrov, A. (2004) ‘Aircraft dynamics at high incidence flight with account of unsteady aerodynamic effects’, AIAA Atmospheric Flight Mechanics Conference and Exhibit, Providence, Rhode Island, August 2004; https://doi.org/10.2514/6.2004\-5274

[R2] Goman, M.G., Khramtsovsky, A.V. and Kolesnikov, E.N. (2008) ‘Evaluation of aircraft performance and maneuverability by computation of attainable equilibrium sets’, Journal of Guidance, Control, and Dynamics, 31(2): 329–339; https://doi.org/10.2514/1.29336

[R3] Abramov, N.B., Goman, M.G., Khrabrov, A.N., Kolesnikov, E.N., Fucke, L., Soemarwoto, B. and Smaili, H. (2012) ‘Pushing ahead – SUPRA airplane model for upset recovery’, AIAA Modeling and Simulation Technologies Conference, Paper AIAA 2012-4631, 13–16 August 2012, Minneapolis, Minnesota, USA; https://doi.org/10.2514/6.2012\-4631

[R4] Abramov, N., Bommanahal, M., Chetty, S., Goman, M., Kolesnikov, E. and Murthy, P.V.S. (2014) ‘Flight envelope expansion via active control solutions for a generic tailless aircraft’, 29th Congress of the International Council of the Aeronautical Sciences, ICAS paper 2014-0591, St Petersburg, Russia, 7–12 September; https://www.icas.org/ICAS\_ARCHIVE/ICAS2014/data/papers/2014\_0591\_paper.pdf

[R5] Gong, Z., Araujo-Estrada, S., Lowenberg, M.H., Neild, S.A. and Goman, M.G. (2019) ‘Experimental investigation of aerodynamic hysteresis using a five-degree-of-freedom wind-tunnel maneuver rig’, Journal of Aircraft, 56(3): 1029–1039; https://doi.org/10.2514/1.C034995

[R6] Abramov, N.B., Goman, M.G., Khrabrov, A.N. and Soemarwoto, B.I. (2019) ‘Aerodynamic modeling for poststall flight simulation of a transport airplane’, Journal of Aircraft, 56(4): 1427–1440; https://doi.org/10.2514/1.C034790

4. Details of the impact

The impact of this case study can be summarised as follows:

  1. The flight simulation model [R3, R6] developed at DMU from 2009 to 2012 under the leadership of Prof. Goman during the European project SUPRA ‘Simulation of Upset Recovering in Aviation’ (www.supra.aero\) was used for training pilots and flight instructors in the unique centrifuge flight simulator ‘Desdemona’ located at TNO, the Netherlands (https://desdemona.eu/\). Since 2016, more than 235 people (airline pilots and flight instructors) from over a dozen airline companies from Germany, the Netherlands, Belgium, Luxemburg, UK, Portugal, Turkey and the United Arab Emirates (Lufthansa, German Wings, DHL, Transavia, TAP Air Portugal, AeroLogic, Shell, Cargolux, SunExpress, Corendon, Fly Dubai, Emirates Presidential Flight) have been trained for LOC-I and UPRT scenarios. The UPRT course at Desdemona continues to attract pilots following excellent feedback from the trained pilots and their companies [C1].

  2. Using the methodology presented in [R1, R2, R4, R6], DMU developed, between 2014 and 2017, a class-specific out-of-the-envelope flight simulation model, which was implemented in the first commercial flight simulator designed and built for UPRT and LOC-I training by AMST-Systemtechnik GmbH, Austria (AIRFOX UPRT, https://www.amst.co.at/en/aerospace\-medicine/training\-simulation\-products/airfox/airfox\-uprt/\). DMU’s flight simulation model has been thoroughly validated for operational flight conditions and in the extended flight envelope, where it inherits properties of the SUPRA model. Additionally, the model incorporates effects of icing leading to early stall, along with improved modelling of the ground effect aerodynamics for more realistic lateral-directional stability and pilot handling during crosswind landings [C2]. In December 2020, AMST’s AIRFOX UPRT was available on the market as a cost-effective and high-quality training solution [C2].

  3. The SUPRA model [R3] and the methodology for aerodynamic modelling developed at DMU were used by TsAGI (www.tsagi.com\) in projects funded by the Russian Federation Government (2013–2018) to build flight simulation models in the extended envelope for real aircraft (e.g., Sukhoi Superjet 100, Irkut MC-21). The DMU MATLAB/​Simulink software system for study of nonlinear flight dynamics (see Section 2(3)) was used by TsAGI for validation purposes and tuning parameters in their flight simulation models. This software system allows the saving of significant resources compared to traditional computationally intensive direct time simulations [C3].

  4. From 2012 to 2015, DMU developed an aerodynamic model of a manoeuvrable GTA with an extended flight envelope in cooperation with CSIR-NAL, India (https://www.nal.res.in/en\) [R4, R5]. Since September 2013, this flight simulation model has been used to train Indian Air Force pilots on the NAL flight simulator at high angles of attack in spin modes and to practice recovery techniques from spin. The interactive computational system for nonlinear flight dynamics developed at DMU (see Section 2(3)) was used by DMU to determine the critical flight modes for the GTA. This allowed CSIR-NAL to efficiently carry out computational clearance of flight control laws over the extended flight envelope [C4].

5. Sources to corroborate the impact

[C1] Testimonial from Technical Director, Desdemona BV.

[C2] Testimonial from Managing Director, AMST-Aviation GmbH.

[C3] Testimonial from Head of Flight Safety Complex, Central Aerohydrodynamic Institute (TsAGI), Russia.

[C4] Testimonial from Chief Scientist and Head of Flight Mechanics and Control Division, National Aerospace Laboratories (CSIR-NAL), Bangalore, India.

Submitting institution
De Montfort University
Unit of assessment
12 - Engineering
Summary impact type
Technological
Is this case study continued from a case study submitted in 2014?
No

1. Summary of the impact

Water distribution systems (WDS) are large-scale systems used to extract water from nature and supply it to domestic and industrial consumers. Water utilities face many challenges in constructing and operating such systems. Prof. Ulanicki and his team at DMU have developed mathematical models and computer methods for WDS. This research has led to

1 exploitation of our model reduction method by company OptiWater in seven countries;

2 embedding our pump station models in EPANET, the most used WDS modelling software in the world;

3 exploitation of our burst detection method by Affinity Water, which helped the company localise between 300 and 750 leaks in their water distribution network;

4 [text removed for publication]

5 informing La Société Wallonne des Eaux’s selection of control strategies for pumps and valves in their WDS by developing a model that can predict the dynamic behaviour of the system;

6 exploitation of our PRV model by Bentley Systems in their HAMMER software with several hundred registered users worldwide.

2. Underpinning research

The overarching theme of the research is developing modelling methods to solve challenging problems for the water industry. The model reduction method [R1] is based on the variable elimination concept. The method reduces the simulation time of water distribution network models by several orders of magnitude and is more robust than other methods based on optimisation techniques [R1]. The model reduction method facilitated solving many optimisation problems for WDS, including pump scheduling. Network model reduction and pump scheduling were developed further in the EPSRC ‘Neptune’ project [G1]. An online version of the model reduction method was implemented, including a new feature of network nodes reordering that accelerated the calculations by several orders of magnitude [R1].

One of the results of the EPSRC project ‘Efficient Energy Management for Water Distribution Systems and Treatment Processes’ [G2] was a new pump station model that removed numerical singularities from the optimisation problems [R2]. For pump station modelling, the power characteristic was evaluated from hydraulic and efficiency curves, or the mechanical power was approximated directly by a cubic polynomial and scaled by pump speed and the number of pumps.

Reducing water losses (leakage) in WDS was another important focus of Ulanicki’s research. Leakage reduction can be achieved by a coordinated action of pressure control and burst detection. Ulanicki investigated pressure control in the ‘Optimised On-line Pressure Control for Networks having Multiple Pressure Reducing Valve Inputs’ EPSRC project [G3]. Solutions were provided for district metering areas (DMA) with many inlets in the form of time or flow modulation strategies. Even when the pressure controls are in place, bursts still happen and need to be located and repaired quickly. A burst detection method was developed in the ‘Reduction of Water Losses and Energy Consumption Using an Effective Process for Burst Detection’ EPSRC/STI project [G4]. The pressure control research was initiated in the EPSRC RAIS project [G5]. Pressure control and burst detection were developed further in the EPSRC ‘Neptune’ project to include dynamic pressure transient aspects. The burst detection method was enhanced by using an active identification procedure that exploits the difference of head loss between the monitored nodes [R3]. This indicator removed errors caused by inaccurate elevation information and logger offsets.

WDS are equipped with sophisticated instrumentation for monitoring and control purposes, including local and global control loops, which, if not designed properly, can lead to spurious dynamic behaviour and instabilities in the water distribution system. Ulanicki developed methods [R4] to analyse the dynamic behaviour of WDS equipped with control components. In [R5, R6], he explained the root cause of instabilities that tend to arise in PRVs under low-flow conditions. He found that the loss of stability in PRVs is a direct result of an increase in the static valve-network gain as the valve position gets smaller, thus making pressure changes more sensitive to valve position adjustments. If the valve controller is tuned at medium valve openings characteristic of normal operating conditions, the increased gain at low valve openings can cause the control system to be too aggressive in its valve position adjustments, leading to oscillations. In [R6], he derived the gain equation for a simplified pipe-PRV-pipe model. The gain equation curve was then used to derive the formula for a gain compensator whose purpose is to keep the static gain constant across an entire range of permitted valve openings. A network transient model was then used to show the remedial effects of the gain compensator.

3. References to the research

[R1] Martinez Alzamora F., Ulanicki, B. and Salomons, E. (2014) ‘Fast and practical method for model reduction of large-scale water-distribution networks’, Journal of Water Resources Planning and Management, 140(4): 444–456; DOI: 10.1061/(ASCE)WR.1943-5452.0000333

[R2] Ulanicki, B., Kahler, J. and Coulbeck, B. (2008) ‘Modeling the efficiency and power characteristics of a pump group’, Journal of Water Resources Planning and Management, 134(1): 88–93; DOI: 10.1061/(ASCE)0733-9496(2008)134:1(88)

[R3] Skworcow, P. and Ulanicki, B. (2011) ‘Burst detection in water distribution systems via active identification procedure’, in Proceedings of the Eleventh International Conference on Computing and Control for the Water Industry (CCWI2011), 5–7 September 2011, Exeter, UK, pp 545–550; ISBN: 0-9539140-8-9; https://www.dora.dmu.ac.uk/handle/2086/9285

[R4] Prescott, S.L. and Ulanicki, B. (2003). ‘Dynamic modeling of pressure reducing valves’, Journal of Hydraulic Engineering, 129(10), 804–812; https://doi.org/10.1061/(ASCE)0733-9429(2003)129:10(804)

[R5] Ulanicki, B. and Skworcow, P. (2014), ‘Why PRVs tends to oscillate at low flows’, Procedia Engineering, 89: 378–385; DOI: 10.1016/j.proeng.2014.11.202

[R6] Janus, T. and Ulanicki, B. (2018) ‘Improving stability of electronically controlled pressure-reducing valves through gain compensation’, Journal of Hydraulic Engineering, 144(8); DOI: 10.1061/(ASCE)HY.1943-7900.0001498

Grants:

[G1] EPSRC Neptune (2007-2010) (EP/E003192/1): Delivering Sustainable Water Systems by Optimising Existing Infrastructure via Improved Knowledge, Understanding and Technology (£2,326,981). UIanicki was CoI (PI NJ Graham).

[G2] EPSRC (2001-2004) (GR/N26005): Efficient Energy Management for Water Distribution Systems and Treatment Processes (£177,084). Ulanicki was PI.

[G3] EPSRC (1999-2002) (GR/M67360): Optimised On-Line Pressure Control for Networks having Multiple Pressure Reducing Valve Inputs (£107,939). Ulanicki was PI.

[G4] EPSRC/STI (2003-2005) (GR/S25715/01): Reduction of Water Losses and Energy Consumption Using an Effective Process for Burst Detection (£85,820). Ulanicki was PI.

[G5] EPSRC RAIS (2002-2003) (GR/S14382): Optimised On-line Pressure Control for Networks Having Pressure Reducing Valve Inputs (£26,636). Ulanicki was PI.

4. Details of the impact

  • The model reduction algorithm described in Section 2 [R1] has supported the work done by OptiWater (an Israeli consultancy company) since 2014 for water companies in Israel, the UK, the USA, Singapore, Australia, France and Germany [C1].

  • EPANET is the most extensively used WDS modelling software in the world. It is free to use, and tens of thousands of copies have been downloaded to date (https://doi.org/10.1061/41203\(425\)4\). The new pump models [R2] described in Section 2 generated significant interest from the EPANET community [C2a]. They were integrated by DMU into an EPANET branch called dev_pump_battery in May 2020 [C2b]. The merge was approved by the Open Water Analytics (OWA) Community in July 2020 [C2c].

  • The burst detection method based on the active identification experiment and the new burst indicator [R3] has been adopted by Affinity Water [C3] (‘the largest water-only supplier in the UK’ https://stakeholder.affinitywater.co.uk/about\-us.aspx, accessed 03 August 2020) as standard practice for burst detection since 2010 and beyond July 2013 under the coded name PlaN. From 2014 to January 2020, the method was applied successfully to 150 DMAs [C3]. Each test usually finds two to five leaks [C3] (300 to 750 leaks in total). It was used to find hidden leaks where the traditional techniques were not successful. Affinity Water have had 100% success with the method [C3]. The benefits derive from the shorter duration of the unreported bursts. The implemented systematic method allows the company to increase the number of inspections per year and DMA due to the reduction in the time required for each inspection. It also identifies bursts faster during each inspection. It has also enabled to find illegitimate water use and areas with unusual night usage [C3].

  • [text removed for publication]

  • Using his PRV model [R4], Ulanicki completed between February 2019 and April 2020 two tasks for La Société Wallonne des Eaux (SWDE), the most important water production and distribution company in the Wallonia region in Belgium, with a distribution network stretching over 40,000 km and 2,500,000 customers (70% of the Walloon population). The first task was a steady-state analysis of combined pressure control (in Chamber 20) and pump speed operation (in the Hollogne-aux-Pierres chamber), while the second one was a dynamic and stability analysis for the whole system, which developed and evaluated a number of control strategies for combined pressure reduction and pump speed. SWDE selected two of the proposed control strategies and started implementing them in the Eupen-Wellin system in the second half of 2020 [C5]. The benefits of the work are difficult to predict in monetary terms but they include prevention of (1) significant material loss (underground pipes), (2) disruption of water supply to customers and (3) disturbance of local transport and flooding of households [C5].

  • The analysis of WDS is done at two levels: extended period simulations at typically 15-minute steps and analysis of transients (hammer phenomena) at single-second steps. Unchecked transients can have catastrophic consequences on pipes and control equipment. There is no public domain package available for transient analysis. The most popular commercial package is HAMMER from Bentley Systems. The PRV model developed by Ulanicki [R4] has been part of the HAMMER product since 2011 [C6a]. Currently, there are at least several hundreds of registered users of HAMMER around the world [C6b]. Indirect financial benefits resulting from a properly designed water distribution system with protection against surges and instabilities can be estimated in millions of pounds [C6c].

5. Sources to corroborate the impact

[C1] Testimonial from OptiWater dated 17 January 2020.

[C2a] Email from creator of EPANET: I just posted an issue on the Open Water Analytics (OWA) EPANET GitHub site requesting that your formulas for modeling pump groups be added to EPANET dated 19 September 2019. You can view the request at https://github.com/OpenWaterAnalytics/EPANET/issues/532

[C2b] Evidence that DMU’s code has been merged into EPANET’s OpenWaterAnalytics:dev_pump_battery: https://github.com/OpenWaterAnalytics/EPANET/pull/599#event-3408630887

[C2c] Evidence that the merge has been approved by Open Water Analytics (OWA) Community: https://github.com/OpenWaterAnalytics/EPANET/tree/dev_pump_battery

[C3] Testimonial from Affinity Water dated 27 January 2020.

[C4] Testimonial from [text removed for publication] dated 1 December 2020.

[C5] Testimonial from SWDE dated 6 January 2021.

[C6a] Testimonial from Bentley Systems dated 26 July 2019.

[C6b] Email from Senior Product Manager, Bentley Systems on 28 September 2020 confirming the current number of users ‘We first implemented the modulating PRVs in 2011. We don’t give out detailed information about users. But you can safely say that we have several hundred HAMMER users around the world’.

[C6c] Brad Clarke, ‘Transient and Surge Related Pipe Bursts, Water Loss and Damage Prevention’, White Paper, Singer Valve Inc; https://www.wateronline.com/doc/transient-surge-related-pipe-bursts-water-loss-damage-prevention-0001

Submitting institution
De Montfort University
Unit of assessment
12 - Engineering
Summary impact type
Technological
Is this case study continued from a case study submitted in 2014?
No

1. Summary of the impact

A DMU team led by Dr C.H. Oxley has undertaken successful research into thermal measurement of electronic devices. In particular, the team has developed a novel microparticle infra-red sensor (MPIRS) technique to increase the accuracy of point infra-red (IR) thermal measurements. During the assessment period, the team’s thermal research led to sales worth GBP [text removed for publication] for Teledyne e2v (formerly e2v), [text removed for publication] GBP for Filtronic Broadband Ltd, USD [text removed for publication] /year for MACOM Technology Solutions Ltd, and GBP [text removed for publication] for Silson Ltd. Moreover, Quantum Focus Instruments Corporation was offering the MPIRS technique to its customers, thus giving the company a competitive advantage.

2. Underpinning research

Dr C.H. Oxley has been involved in the research and manufacture of electronic devices in industry and academia for nearly 50 years. At Plessey Research Caswell (between 1970 and 1986), he was chief physicist for gallium arsenide (GaAs) transistors, securing funding from MoD, ESA, INTELSAT and private venture. From 1986 to 1989, he was Semiconductor Manager for Plessey Microwaves. He joined academic staff at DMU in October 1999 and initiated research work on thermal optimisation of microwave semiconductor devices. In 2001, he won an EPSRC grant [G1] in collaboration with GEC Research (Caswell) and the MoD. The project improved understanding of the thermal behaviour of the saturation velocity in gallium nitride (GaN) high electron mobility transistors (HEMT) [R1, R2] and the active thermal impedance in monolithic microwave integrated circuits (MMIC) [R2]. EPSRC rated the work as ‘tending towards outstanding’. In parallel, Oxley established an industrial collaboration with e2v Ltd (Lincoln) to improve the thermal performance of millimetric wave (77 GHz) Gunn diodes for adaptive automotive cruise control. The research work comprised computation and thermal measurement techniques to optimise the design of the integrated heatsink and bonding configurations to improve the thermal handling capability of vertical millimetric GaAs Gunn diodes. This work was commercially sensitive so little was published [R3]. The thermal work with e2v, MoD and GEC Research led to an EPSRC award in 2005 [G2]. The research outcomes included making more accurate IR temperature measurements on transparent semiconductors and metal contacts. Both a numerical computation method [R4], as well as a novel high emissivity MPIRS [R5] were developed. The novel MPIRS is very versatile, enabling a more accurate IR surface thermal measurement on materials with low surface emissivity, for example gold metal contacts, and on materials transparent to IR radiation, for example multilayer semiconductor devices [R5]. This approach totally eliminated the conventional method of coating semiconductor devices with a high emissivity paint resulting in lateral heat reducing the thermal spatial resolution and damaging the device. The MPIRS consists of a 3–20 μm diameter sphere fabricated from a high emissivity material placed in iso-thermo contact with the device surface, at the point the temperature is to be measured. By eliminating the high emissivity coating, the thermal spatial resolution is much improved (approximately 0.3 microns) without damaging the device, thereby adding an element of environmental friendliness. The research on enhancing thermal device design and the novel MPIRS technology secured a number of successful industrial and university collaborations. For example, in 2009, it led to a large collaborative EPSRC project [G3], partnering with Bristol (EP/H011366/1), Glasgow (EP/H011862/1) and Aberdeen (EP/H012532/1) universities. The project initiated groundbreaking research [R6] in the design and performance of GaAs and indium phosphide (InP)-based planar Gunn diodes using novel thermal management technologies, for example aluminium gallium arsenide / gallium arsenide (AlGaAs/​GaAs) integrated micro-coolers.

3. References to the research

[R1] Oxley, C.H. and Uren, M.J. (2005) ‘Measurements of unity gain cutoff frequency and saturation velocity of a GaN HEMT transistor’, IEEE Transactions on Electron Devices, 52(2): 165–169; DOI: 10.1109/TED.2004.842719

[R2] De Montfort University (2004), Final Report for EPSRC GR/R21073/01, October 2004 (can be supplied on request).

[R3] Hopper, R.H., Oxley, C.H., Seddon, R., Foulger, R. and Priestley, N. (2008) ‘Infrared radiance and temperature measurements on the mesa side of Gunn diodes’, IET Science, Measurement & Technology, 2(1): 39–41; DOI: 10.1049/iet-smt:20070007

[R4] Oxley, C.H., Hopper, R.H., Hill, G. and Evans, G.A. (2010) ‘Improved infrared (IR) microscope measurements and theory for the micro-electronic industry’, Solid-State Electronics, 54(1): 63–66; https://doi.org/10.1016/j.sse.2009.09.022

[R5] Hopper, R.H., Haneef, I., Ali, S.Z., Udrea, F. and Oxley, C.H. (2010) ‘Use of carbon micro-particles for improved infrared temperature measurement of CMOS MEMS devices’, Measurement Science and Technology, 21 art. 045107; https://doi.org/10.1088/0957\-0233/21/4/045107

[R6] Glover, J., Khalid, A., Cumming, D., Dunn, G.M., Kuball, M., Montes Bajo, M. and Oxley, C.H. (2017) ‘Thermal profiles within the channel of planar Gunn diodes using micro-particle sensors’, IEEE Electron Device Letters, 38(9): 1325–1327; DOI: 10.1109/LED.2017.2731961

Grants:

[G1] EPSRC GR/R21073/01, Large signal model including temperature effects for gallium nitride power HEMT, 2001-2004, £60,201. PI C.H. Oxley.

[G2] EPSRC EP/C511085/1, Accurate and repeatable measurement of the thermal profile of RF solid state devices under active operation, 2005-2008, £235,246, PI C.H. Oxley.

[G3] EPSRC EP/H012966/1, Novel thermal management of power electronic devices: High power high frequency planar Gunn diodes, 2010-2013, £184,707, PI C.H. Oxley.

4. Details of the impact

Between August 2013 and December 2020, Oxley’s research expertise in semiconductor devices and his innovations in thermal measurement have directly contributed to the economic growth of companies involved in GaAs and GaN device technologies. In addition, the novel MPIRS technology has enabled more specialist thermal measurements to be made where a very accurate thermal mapping is required for optimising the thermal design.

  • The joint research work with Teledyne e2v led to the thermal optimisation [R3, R4, R5] of the 77 GHz Gunn diode for automotive cruise control systems by optimising the heatsink, die and wire bonding technologies [C1]. The designed 77 GHz Gunn diodes were superseded in 2008 by an MMIC solution. However, these diodes continued to be supplied for spares and repairs until the end of 2013. The company’s repair business for automotive cruise control between August 2013 and December 2013 amounted to a company revenue (pro rota) of approximately GPB [text removed for publication] [C1]. The heatsink and die and wire technologies developed for automotive cruise control systems were also used in the company’s Gunn diode products for Doppler motion detectors, seeker radar for missile guidance systems, and millimetric sources for security imaging systems and non-destructive testing. The sales of these products from August 2013 to December 2019 is estimated to be GBP [text removed for publication] [C1], giving a total revenue of GBP [text removed for publication] over the same period.

  • The work with Filtronic Broadband Ltd, a major player in the design and manufacture of micro-wave and mm-wave modules for the point to point backhaul and aerospace markets, included thermal measurement [ R2, R5] of GaAs and GaN transistors and MMICs with reference to optimisation of die-attach, packaging and reliability studies [C2]. The MMICs were introduced in 2014 in Filtronic mm-wave products with sales worth [text removed for publication] GBP by August 2019 [C2]. The impact of the unique thermal measurement techniques developed by DMU also manifests itself in terms of the reliability demonstrated by Filtronic’s products as the cost of epidemic failures due to inadequate thermal design would be very significant [C2].

  • There was significant research collaboration with MACOM Technology Solutions between 2013 and 2017 on thermal optimisation and measurement [R1, R2, R4, R5] of GaAs, GaN, SiC power transistors and MMICs. This included temperature measurements to revise and confirm device models/assumptions to create designs that behave well under extreme temperature [C3] and for product qualification (JEDEC High Temperature Operating Life), as well as lifetime evaluation [C3]. The developed technology for finely manipulating the MPIRS sensor [R6] was used to assess the heat distribution in the channel region of the sub-micron gate structure, which identified complex co-heating problems between the transistor cells, as well as voiding in die-attach methods [C3]. This enabled optimisation in the channel design and die bonding technologies of the transistor structures and led to a new range of power amplifiers, low noise amplifiers, phase shifters and attenuators whose sales were worth USD [text removed for publication] /year between August 2013 and June 2020 and led to a growth in the number of engineers employed by the company [C3].

  • Working with Silson Ltd, DMU used the MPIRS [R5, R6] technology to characterise the heating performance of environmental cells used in X-ray scanning and transmission microscopes. The environmental cell consists of a silicon membrane with a micro-heater embedded in it. The micro-heater must be designed to give a uniform high temperature over a small area [C4]. The characterisation of the heating performance enabled Silson Ltd to show customers a usable heating profile, and the company reaped sales (pro rota) of GBP [text removed for publication] between August 2013 and December 2018 on this product [C4].

  • Quantum Focus Instruments designs and manufactures advanced failure analysis microscope systems and temperature measurement microscope systems for the semiconductor industry. Quantum Focus also offers temperature mapping services. In 2019, Quantum Focus was offering the MPIRS technology [R5] to its customers, thus giving the company a competitive advantage. The owner of Quantum Focus states that the MPIRS technology avoids the lateral heat spreading, so enabling a more accurate measurement of the peak temperature [C5].

5. Sources to corroborate the impact

[C1] Testimonial from Senior Engineer, Teledyne e2v.

[C2] Testimonial from Chief Scientist, Filtronic Broadband Ltd.

[C3] Testimonial and email from former Engineering Director and site lead at MACOM Technology Solutions. The email confirms that the impact described in the testimonial occurred during the REF 2021 assessment period.

[C4] Testimonial from Managing Director, Silson Ltd.

[C5] Email from Founder and President, Quantum Focus Instruments Corporation.

Showing impact case studies 1 to 3 of 3

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