Impact case study database
- Submitting institution
- University College London
- Unit of assessment
- 12 - Engineering
- Summary impact type
- Technological
- Is this case study continued from a case study submitted in 2014?
- Yes
1. Summary of the impact
Ground-breaking UCL research in the field of biomedical applications of magnetic nanoparticles, led to the world’s first licensed nanoparticulate injectable medical device in 2012 – the Sienna+/Magtrace tracer and its associated detection system, the Sentimag to better diagnose and treat cancer. As well as improving patient outcomes, this UCL system considerably improves hospital workflow and efficiency since, unlike radioisotopes, the injectable magnetic tracer is readily available and requires no special handling. The system gathered GBP9,800,000 turnover in 2020 and raised GPB32,000,000 from private investment. Worldwide over 60,000 breast cancer patients have been treated using SentiMag and Sienna+/Magtrace medica devices since August 2013.
2. Underpinning research
Quentin Pankhurst’s interest in magnetism led him to pursue biomedical applications of magnetic nanoparticles, and to work on biomagnetics alternatives to radioisotopes in sentinel lymph node biopsy (SLNB, the recommended clinical method for determining the spread of cancers, including breast cancer). Pankhurst’s approach to the biomagnetics field was revolutionary. It was based on a paradigm of ‘sensing, moving and heating’ as a rubric to motivate applications based on remote sensing (eg. the SLNB project), actuation (eg. targeted haemofiltration), and thermoablation (eg local heating treatments of pancreatic cancer). This paradigm has since been adopted worldwide, as evidence by the huge popularity of Pankhurst’s 2003 review article ( R1), which reached the milestone of 7,000 literature citations in 2020.
More specifically, Pankhurst pioneered the repurposing of already-validated biomaterials (such as the MRI contrast agent Endorem) to establish proof-of-principle in new contexts, and the adoption of system engineering approaches (to activate and monitor agents after their introduction into the body) for a variety of new biomedical applications. This allowed early-stage first-in-human studies to be performed with new devices and existing biomaterials; and supported the subsequent development of bespoke biomaterials (in the case of SLNB, the Sienna+/Magtrace tracer). In 2003-04 Pankhurst received funding from the Department of Trade and Industry, under the UK-Texas Bioscience Initiative, for a project with the University of Houston to build a prototype SLNB detector. The design objective – based on metrics determined from consultation with surgeons – was a hand-held device/probe, suitable for use in an operating theatre, and capable of detecting 100 micrograms of magnetic tracer at a distance of 20 mm (the sensing equivalent of one millionth of the Earth’s magnetic field at the probe).
The first prototype developed between 2004 and 2007 by Pankhurst and Simon Hattersley at UCL was based on a probe/cable/base-unit design. At the heart of the base-unit was a Superconducting Quantum Interference Device (SQUID) sensor, cooled by liquid nitrogen to 77K. This presented a host of major mechanical, electrical, and systems engineering challenges: the use of liquid cryogens, the tiny sense currents, the substantial drive currents, and major issues related to thermal expansion, all within the same system. Despite these challenges, by 2006 the UCL team had successfully incorporated the Houston SQUID into a prototype handheld instrument – the Sentimag device – by developing a new approach to at-source noise reduction and by paying unprecedented attention to the mechanical and thermal stability of the probe. This prototype was first used clinically in December 2006 by Michael Douek, a breast cancer surgeon from the UCL Department of Surgery. By the end of 2007, 12 subjects had been treated, with a detection rate equal to that achieved using the standard radioactive method ( R2), thus establishing proof-of-principle. Throughout 2007, clinical tests illuminated a further set of engineering challenges, primarily around safety, stability and robustness, to be addressed to bring the Sentimag to an acceptable standard for routine hospital use.
In 2010-11, further work began on formulating a bespoke magnetic tracer to replace the MRI agent Endorem. The Sienna+ (now known as Magtrace following rebranding in 2018) tracer was formulated through a series of animal model biocompatibility experiments alongside a comprehensive clinical evaluation of previously published data. Sienna+/Magtrace differed from Endorem in that it was smaller, at approximately 60nm diameter, and was designed specifically for interstitial, rather than intravenous, injection ( R3). As such it constituted an effective and optimised replacement for Endorem.
In 2012-13, a multicentre clinical trial involving 160 patients was undertaken ( R4). This was an “equivalence trial”, designed to objectively compare the clinical outcomes of the standard-of care and magnetic methods. The clinical team concluded that: “ the magnetic technique is a feasible technique for SLNB, with an identification rate that is not inferior to the standard technique.” In the understated language of such reports, this was a resounding endorsement of the approach. Subsequently, several other clinical studies have been completed, both for breast cancer, and also for melanoma ( R5), all of which have seen similarly positive outcomes.
3. References to the research
Pankhurst QA, Connolly J, Jones SK, Dobson J. (2003) Applications of magnetic nanoparticles in biomedicine, J. Phys. D 36, R167-R81. doi.org/fkrj4d. (A review article with more than 7,000 citations.)
Joshi T, Pankhurst QA, Hattersley S, Brazdeikis A, Hall-Craggs M, De Vita E, Bainbridge A, Sainsbury R, Sharma A, Douek M. (2007) Magnetic nanoparticles for detecting cancer spread, Breast Cancer Research and Treatment, S129. doi.org/fc2tpz. (First report on the clinical pilot study, N = 7 patients, UK.)
Mayes E, Douek M, Pankhurst QA. (2012) in Magnetic Nanoparticles: From Fabrication to Clinical Applications, ed. N. T. K. Thanh (CRC Press, 2012), pp. 541-55. ISBN: 1439869324. (Overview of the technical development of the SentiMag).
Douek M, Klaase J, Monypenny I, Kothari A, Zechmeister K, Brown D, Wyld L, Drew P, Garmo H, Agbaje O, Pankhurst QA, Anninga B, Grootendorst M, Ten Haken B, Hall-Craggs MA, Purushotham A, Pinder S. (2014), Sentinel node biopsy using a magnetic tracer versus standard technique: the SentiMAG Multicentre Trial. Annals of Surgical Oncology 21, 1237-45 (2014). doi.org/10.1245/s10434-013-3379-6. (First major breast cancer clinical trial: N = 160 patients, UK/Netherlands.)
Anninga B, White SH, Moncrieff M, Dziewulski P, Geh J, Klaase J, Garmo H, Castro F, Pinder S, Pankhurst QA, Hall-Craggs MA, Douek M. (2016) Magnetic technique for sentinel lymph node biopsy in melanoma: the MELAMAG trial, Annals of Surgical Oncology 23, 2070-8 (2016). http://doi.org/10.1245/s10434-016-5113-7. (First major melanoma clinical trial: N = 129 patients, UK.)
Patents
Hattersley SR, Pankhurst QA, Brazdeikis A. Apparatus and method for determining magnetic properties of materials. US2012229130A1. Priority date 2005-04-29, issued 2012-09-13 .
Hattersley SR, Pankhurst QA, Magnetic probe apparatus. USPTO: US20110137154A1. Priority date 2009-12-04, issued 2011-06-09.
4. Details of the impact
Over 2,100,000 new cases of breast cancer are diagnosed annually around the world. In almost all cases, surgery is required to remove the tumour. To determine whether the disease has spread to other sites, the European Organisation for Research and Treatment of Cancer (EORTC) currently recommends sentinel lymph node biopsy (SLNB), wherein the sentinel lymph nodes are removed and inspected under a microscope. The procedure provides certainty regarding the localised or metastatic state of the cancer, which informs the post-surgery treatment pathway, and leads to an overall improvement in outcomes.
Despite this minimally invasive procedure being the preferred standard of care in breast cancer operations, current methods of sentinel node detection are not easy to use as they involve injection of radioactive isotopes with a blue dye as a tracer. Because the isotopes are potentially hazardous they must be injected in the nuclear medicine department, rather than by surgeons, and the isotopes’ six-hour half-life presents challenges and limitations for theatre scheduling. Mandatory handling and waste disposal regulations add to the overheads, as does the training and licensing of operating theatre staff in the handling of radioisotopes. Furthermore, patients themselves may have reservations about the use of nuclear medicine. Together, these factors present a significant barrier to the widespread adoption of SLNB. For hospitals or clinics without ready access to radioisotopes, SLNB is not performed at all.
The research at UCL by Pankhurst and his team led to the realisation of a hand-held probe capable of working at the unprecedented levels of sensitivity and selectivity required for the SLNB application. This innovation has had direct and significant impacts in the field through the commercial production of the award-winning Sentimag device and the Sienna+/Magtrace tracer ( S1). The magnetic approach to SLNB is straightforward: the Sentimag is a direct replacement for the Geiger counter, and the Sienna+/Magtrace is a direct replacement for the radioisotope – and minimal clinician training is required for its adoption. Sienna+/Magtrace has a shelf life of three years, enabling its use much more widely than just at centres with access to nuclear medicine. The new technology pioneered from UCL – compared to the incumbent standard-of-care use of radioisotopes – presents fewer staff safety issues, and a lower regulatory burden. As such it significantly overcomes the barriers to uptake inherent in the current approach and makes SLNB available to all.
In 2006-07, based on its success in early clinical studies, Pankhurst’s SentiMag was developed “from bench to clinic” . With seed investment from UCL Business plc and others, Endomagnetics Ltd was formed as a spin-out company in April 2007. Between 2008 and 2010, the Technology Strategy Board supported a collaborative research project linking Endomagnetics with Integrated Technologies Ltd, a medical devices manufacturer. This resulted in a prototype Sentimag that was first trialled on 160 subjects and subsequently on many hundreds more. The Sentimag and Sienna+/Magtrace products were CE marked in Europe in 2011 and 2012 respectively, and together achieved Investigational Device Exemption (IDE) accreditation in the USA in 2017.
Between 1 August 2013 and 31 December 2020, through Endomagnetics Ltd, the UCL-led innovations have ( S2):
• 60,000+ breast cancer patients treated using the SentiMag and Sienna+/Magtrace medical devices;
• 600+ SentiMag base units and 45,000+ vials of Sienna+/Magtrace sold; resulting in GBP9,800,000 turnover in 2019/20, with 10% year-on-year growth;
• GPB32,000,000 private investment raised;
• 61 full-time jobs created (54 in the UK and 7 in the USA) with a 43%/57% female/male gender balance; plus 11FTE part-time/associated posts generated;
• 51 granted/allowed patents from a family of 21; with 13 in the US;
• ranked 43rd in the 2020 Sunday Times’ Tech Track 100 league table – a ranking of the UK’s fastest-growing tech companies ( S3); and
• receipt, in 2018, of the Queen’s Award for Enterprise ( S4).
Endomagnetics Ltd is now a mature company endorsed by the clinical community “ by moving breast cancer treatment forward and it’s really doing things patients are happy with” – Leading Breast Surgeon, from the University of California, San Francisco ( S5). In 2018 it established a US operation base, with 5 staff permanently based there for sales and marketing.
In 2020 Endomagnetics Ltd has been active in responding to the special challenges brought on by the Covid-19 pandemic. In the UK, the crisis forced breast cancer centres to change their ways of working, in many cases moving from large hospitals to smaller Covid-free facilities. An example of this was the relocation of cancer services from the Greater Manchester region to the Rochdale Infirmary ( S6). Given that these smaller units did not have regular access to nuclear medicine for breast cancer staging, it was vitally important that these affected facilities should be helped so that they could continue to offer access to the best standard of care available.
Endomagnetics stepped in by providing over GBP150,000 worth of free vials of Sienna+/Magtrace to the NHS, plus free guidance and support to anyone that wanted it ( S7). The move has been welcomed by UK surgeons, as evidenced by the testimonials of four of London’s most highly recognised consultant oncoplastic breast surgeons given in response to the establishment of new Covid-free ‘hubs’ in the city ( S8). This promoted “ fantastic cooperation between NHS and the private sector” (Consultant Oncoplastic Brest Surgeon) and has allowed highly recognised consultants to continue working “ in the best possible way … delivering the best-and the faster- possible care” (Oncoplastic Breast Surgeon and Clinical Lead) ( S8).
5. Sources to corroborate the impact
Endomagnetics Ltd. has received multiple awards, most recently the Barclays Entrepreneur Award for ‘International Expansion of the Year, 2019’.
Statement from the CEO of Endomagnetics confirming company details (number of patients treated, units sold, revenue, funding, employment).
Ranked 43rd in the Sunday Times’ Tech Track 100 league table.
Queen’s Award for Enterprise 2018, Endomagnetics Ltd, April 2018.
Testimonials to the efficacy of the SentiMag approach:.
Press report on Covid-19 impact on breast cancer care in Greater Manchester.
Press report on Endomagnetics donation of £150,000 worth of Sienna+/Magtrace to the NHS.
Surgeon testimonials on the Endomagnetics contribution to London’s new Covid-free hubs.
- Submitting institution
- University College London
- Unit of assessment
- 12 - Engineering
- Summary impact type
- Technological
- Is this case study continued from a case study submitted in 2014?
- No
1. Summary of the impact
Research and innovation at UCL’s Biomedical Optics Research Laboratory has led to the first commercially available wearable brain imaging devices (LUMO). The high-density optical brain imaging system developed at UCL has been commercialised via a UCL spin-out company – Gowerlabs. The LUMO system, which allows brain activity to be measured under almost any conditions for the first time, is used by tech giants (Facebook, Apple), the healthcare technology sector (Philips) and medical research institutions (Sahlgrenska University Hospital, Sweden). The technology is opening up new avenues for studying brain activity which have been widely publicised in the media. Gowerlabs, which employs 5.0 FTE, has achieved worldwide sales exceeding [TEXT REMOVED FOR PUBLICATION] since August 2013.
2. Underpinning research
Diffuse Optical Tomography (DOT), also known as functional near-infrared spectroscopy (fNIRS), measures brain activity using low levels of near-infrared light that travels through the brain cortex via the scalp and skull. It is delivered using an array of sources and detectors that are placed on the head. DOT devices measure the intensity of the light that is diffusely reflected back from the brain cortex and which is sensitive to localised changes in blood volume and oxygenation that result from neurological activity. Recorded data can be presented as maps of changes that result from sensory stimuli and cognitive activity, as well as from certain neurological disorders and brain trauma. The near-infrared light used for DOT is non-ionizing, so repeated exposure is completely safe. Whilst DOT and functional MRI both use haemoglobin as the source of biological contrast, DOT devices are a fraction of the cost and size of a conventional MRI scanner. The small form factor of these systems also makes them ideal for portable and wearable applications.
Dr Nick Everdell and his multidisciplinary group at the UCL Biomedical Optics Research Laboratory (BORL) have made significant improvements to this technology. The original benchtop device – the Near-Infrared Tomography System (NTS) – was developed by Dr Nick Everdell, Professor David Delpy and Professor Jem Hebden, in the BORL – at UCL for the development of optical and photoacoustic technology in medical imaging – with support from a Wellcome Trust grant in 2005 ( R1). This project established the efficacy of their chosen multiplexing technology – frequency encoding. This type of encoding facilitates rapid imaging rates (up to 10Hz) by allowing all the light sources to be illuminated simultaneously, while allowing the detectors to discriminate between them. This higher rate is important as it prevents the possibility of interference from the cardiac pulsation of blood vessels.
Their novel encoding system meant that the optical sources and detectors could be flexibly placed wherever was convenient on the head, unlike most competitor systems at that time. This enabled EEG electrodes to be easily interleaved with the sources and detectors, allowing straightforward integration of the two technologies to give a multimodal imaging system. Singh et al. ( R2) were the first to demonstrate an association between neonatal seizures and large, localised changes in haemoglobin concentration within the cortex of the infant brain. This was one of several clinical research findings that were made possible by this system.
In 2013 the group was awarded a Healthcare Technology Challenge grant by EPSRC (EP/K020315/1) and GBP400,000 was committed to the development of a next-generation imaging system. The aim was to develop a high-density, wearable and wireless device that would significantly increase imaging resolution and be applicable in a real-world setting. The system developed (microNTS) was the first ever miniaturized, fibreless DOT system, able to generate high quality images with a flexible array configuration. This world-leading device dispensed with the heavy optical fibres of the benchtop design and placed the light sources and detectors directly on the scalp ( R3). This improves signal quality as well as providing a wearable system that greatly expands the potential range of applications of the technology. As part of this grant, a multi-wavelength wearable device was also developed, specifically measuring changes in cytochrome oxygenation in addition to the haemoglobin changes that the first device measured. Cytochrome oxidase is a biomarker of cell metabolism and, unlike haemoglobin, its measurement can give valuable information about the internal environment of the cell. Chitnis et al. ( R4) describes the first ever multiwavelength wearable system designed for this purpose.
Brain imaging systems, including DOT, are calibrated using phantoms – materials that have similar properties to human tissue and can be designed to mimic brain activation. Dr Everdell’s research group pioneered development of tissue-equivalent optical phantoms. The group developed the first multimodal phantom to allow simultaneous EEG and near-infrared measurements ( R5). They also developed the first electrically activated dynamic phantom for near-infrared measurements ( R6).
This underpinning research led to successful knowledge transfer via the founding of Gowerlabs as a spin-out company from BORL. Dr Everdell was recognised as an exceptional innovator by the Royal Academy of Engineering and was awarded an Enterprise Fellowship in 2015.
As well as Dr Everdell, the following people have significant input into Gowerlabs:
Professor Jeremy Hebden – former Head of Department - joined UCL in 1992
Dr Robert Cooper – EPSRC Research Fellow - joined UCL in 2007
Dr Samuel Powell – RAEng Research Fellow - at UCL between 2009 and 2018, currently employed by the University of Nottingham.
3. References to the research
Diffuse Optical Tomography
R1 Everdell NL, Gibson AP, Tullis I, Vaithianathan T, Hebden JC, Delpy DT. (2005) A frequency multiplexed near-infrared topography system for imaging functional activation in the brain. Review of Scientific Instruments. 76(9) DOI: 10.1063/1.2038567.
R2 Singh RJ, Cooper CW, Lee L, Dempsey A, Edwards S, Brigadoi S, Airantzis D, Everdell NL, Michell A, Holder D, Hebden JC, and Austin T. (2014) Mapping cortical haemodynamics during neonatal seizures using diffuse optical tomography: a case study, Neuroimage: Clinical. 5, 256-265, DOI: 10.1016/j.nicl.2014.06.012.
R3 Chitnis D, Cooper RJ, Dempsey L, Powell S, Quaggia S, Highton D, Elwell C, Hebden JC, Everdell NL. (2016) Functional imaging of the human brain using a modular, fibre-less, high-density diffuse optical tomography system. Biomedical Optics Express. 7(10):4275-4288 DOI: 10.1364/BOE.7.004275.
R4 Chitnis D, Airantzis D, Highton D, Williams R, Phan P, Giagka V, Powell S, Cooper RJ, Tachtsidis I, Smith M, Elwell C, Hebden JC, Everdell NL (2016). Towards a wearable near infrared spectroscopic probe for monitoring concentrations of multiple chromophores in biological tissue in vivo. Review of Scientific Instruments. 87(6):065112 DOI: 10.1063/1.4954722.
Tissue equivalent phantoms
R5 Cooper RJ, Bhatt D, Everdell NJ, Hebden JC.(2009) A tissue-like optically turbid and electrically conducting phantom for simultaneous EEG and near-infrared imaging. Institute of Physics and Engineering in Medicine Physics in Medicine & Biology. 54(18). DOI
https://doi.org/10.1088/0031\-9155/54/18/N01
R6 Hebden JC, Joanna Brunker, Teresa Correia, Ben D Price, Adam P Gibson, Everdell NL. (2008) An electrically-activated dynamic tissue-equivalent phantom for assessment of diffuse optical imaging systems, 2008, Physics in Medicine & Biology 53(2). DOI: 10.1088/0031-9155/53/2/002
Intellectual Property
Registered EU design rights granted by the EUIPO for the wearable imaging system in 2017 (registration number 004038206).
Patent W0/2018/033751 filed 2017 and published 2018, Measuring apparatus and device for measuring changes in chromophore concentration (Everdell, N).
4. Details of the impact
Human brain imaging is critical for both clinical practice and neuroscience research. The technologies currently in use, such as functional magnetic resonance imaging (fMRI) and positron emission tomography (PET) are expensive, immobile and require designated hospital space or research facilities. For example, the systems cannot be used to monitor the brain at the hospital bedside, at home, or in an ambulance. Also, they are unsuitable for studying the brain during a task involving movement, or during human interactions. These systems also require the subject to remain motionless for several minutes during the procedure, inhibiting studies of the developing brain in babies and toddlers. Through UCL-led innovations and commercialisation via a UCL spin-out company, Gowerlabs, the DOT system has been adapted and developed to provide high-quality, real-time images of human brain function in a truly wearable package that is now in use worldwide, both for research and development and by large corporations such Facebook and Apple. The products have generated revenues of GBP2,762,000 to date and are providing new ways to explore brain activity in real time.
Product innovation and application
Building on UCL-led research, Gowerlabs has developed three key product lines:
The benchtop NTS brain mapping system ( R1)
The patented, wearable and fibreless fNIRS brain imaging system LUMO ( R3)
A range of optical phantoms that mimic human tissues ( R5, R6).
The NTS benchtop imaging system has had significant clinical impact and is considered to have “ paved the road towards a new understanding of neuroplasticity mechanisms following reconstructive surgery” ( S1). However, in common with most existing DOT devices, it requires a large number of bulky optical fibres to carry light to and from the head, which limits its possible applications. To address these limitations, Gowerlabs built on the early microNTS work ( R3) to develop the world’s first commercial, high-density, fibreless DOT system, LUMO, which provides significantly higher resolution imaging than any other commercially available DOT device. The system’s novel design enables high-quality images of the brain to be obtained in almost any environment and the products have been used by companies and research institutions in Africa, Australia, China, Europe, UK and the US.
To help DOT device users validate new array designs and assess system performance, Gowerlabs has also developed the world’s first anatomically correct head phantoms. These have proven useful for both companies and clinicians. Vilber Lourmat, a Gowerlabs client, considers Gowerlabs to be “ the only company that can supply optical phantoms of the types we need for our application” ( S2).
Gowerlabs DOT systems are being used in clinical settings (eg Medlink, Australia) R&D settings (eg McMaster University Canada and Vilber Lourmat for cancer research), and by technology companies such as Facebook Reality Labs and Apple for their computer-brain interface research; and other technology companies such as Philips and Kingfar International Inc., China.
Gowerlabs systems has enabled “ modern machine learning techniques to accelerate brain computer interface (BCI) development for many different applications” ( S3) with improved accuracy when measuring brain activity in real time. For example, the application of the LUMO system allowed Facebook Reality Labs research on translating neural activity into text to achieve “ average error rates as low as 3% when tested with vocabularies of up to 300 words” compared to the previously “ limited error rates north of 60% for 100-word vocabularies” ( S3).
The Gowerlabs brain imaging systems have also enabled novel research on new-born babies’ brains, revealing new insights into infant malnutrition and autism, and have been featured in films on social media including Seeing Signs of Autism in Infrared by UCL Engineering (2013) and Brain Imaging Tool Seeks Signs Of Infant Malnutrition by SciDevNet (2015), engaging over 4,000 viewers in the process ( S4). Other coverage of how Gowerlabs DOT systems have been used in cutting edge research include: Brain Imaging Technology Designed for Babies – (November 2020), BBC News website; The Wonderful World of Babies – Episode 2 (2018; [TEXT REMOVED FOR PUBLICATION]); BBC World News Horizons 4, Episode 16 – The Brain (2014); BBC World Service Health Check – Babies’ Minds: The Truth about Life and Death (2014); BBC Horizon – Living with Autism (2014; [TEXT REMOVED FOR PUBLICATION]) ( S4).
Economic impact and sector development
Gowerlabs brain imaging systems have been purchased by technology industry leaders, such as Philips, Apple and Kingfar Int. and by academic institutions, such as Magdeburg University, Germany and Sahlgrenska University Hospital, Sweden, reaching an annual turnover of approximately [TEXT REMOVED FOR PUBLICATION] ( S5). Since August 2013, total sales of the NTS benchtop imaging system have reached [TEXT REMOVED FOR PUBLICATION], with more than two-thirds of products sold outside the UK. Total sales of the LUMO system since its launch in April 2019, have reached [TEXT REMOVED FOR PUBLICATION] to date and sales of tissue equivalent phantoms have reached [TEXT REMOVED FOR PUBLICATION] since December 2016.
The DOT imaging systems (NTS benchtop system and LUMO) have had a worldwide reach with units being sold in the UK (14 units), North America (8 units), China (6 units) Europe (9 units), Australia (3 units), Gambia (1 unit) and Bangladesh (1 unit). One of Gowerlabs’ Chinese distributors reports that “ The Lumo system has generated a great deal of interest throughout China” ( S6).
Gowerlabs has grown steadily since 2013 and currently employs full-time and part-time personnel equivalent to 5.0 FTE. Since 2013, interns and employees have joined the product development process “ from the first design concepts through to mass manufacturing” ( S7), through which “ invaluable skills and experiences” ( S8) were gained and transferred across the engineering industry as these personnel progressed on from Gowerlabs. A former employee with a consumer-focused design background stated: “ …(At Gowerlabs) I was exposed to several new engineering fields, including flexible printed circuit design, embedded system electronics and near-infrared optics… I have gained many important new skills and experiences from being immersed in the full range of their activities” ( S8).
5. Sources to corroborate the impact
Testimonial from Sahlgrenska University Hospital
Testimonial from Vilber Lourmat
Media coverage of Gowerlabs products relating to Facebook Reality Labs research
S4 Media coverage of Gowerlabs BBC News website: Brain Imaging Technology Designed for Babies https://www.bbc.co.uk/news/av/technology-55062221
BBC2: The Wonderful World of Babies https://www.bbc.co.uk/programmes/b0btxs5s
BBC World News Horizons 4, Episode 16 – The Brain http://www.bbc.co.uk/mediacentre/worldnews/2014/horizons-adam-shaw
BBC World Service Health Check - Babies’ Minds: The Truth about Life and Death
BBC Horizon – Living with Autism http://www.bbc.co.uk/programmes/b0404861
UCL Engineering - Seeing signs of autism in infrared
SciDevNet – Brain imaging tool seeks signs of infant malnutrition https://youtu.be/Fw0WMNNp3zY
Clare Elwell – Gates Foundation Grand Challenges talk https://www.youtube.com/watch?v=DUnW4_aD1j8
Viewership data for BBC programmes via BARB, available upon request.
S5 Gowerlabs financial report, available upon request
S6 Testimonial from Kingfar International
S7 Testimonial from Gowerlabs employee
S8 Testimonial from intern student researcher
- Submitting institution
- University College London
- Unit of assessment
- 12 - Engineering
- Summary impact type
- Technological
- Is this case study continued from a case study submitted in 2014?
- No
1. Summary of the impact
Research at UCL Mechanical Engineering have led to the adoption of novel technologies in cardiovascular healthcare. Patient health and quality of life have been improved by the development of two new prosthetic devices now adopted worldwide (including, Italy, France and the USA): a semi-rigid ring for mitral annuloplasty that offers patients an improved physiological function and a sutureless artificial heart valve suitable for implantation with minimally invasive surgery. The devices have improved patient outcomes and, in the case of the sutureless valve, reduced surgeons’ operating times. They have also brought commercial benefits to LivaNova by creating approximately 11% of LivaNova net sales for 2014-2020. The valve has now been implanted in over 50,000 patients worldwide.
2. Underpinning research
Professor Gaetano Burriesci is Chair of Bioengineering at UCL Mechanical Engineering, where he has been working since 2006. His expertise lies particularly in the definition of transformative healthcare treatments. The application of his research on novel material technologies, smart structures and advanced engineering approaches to medical devices is helping to address chronic heart diseases and improve patients’ quality of life.
Mitral regurgitation, which occurs when the heart’s mitral valve does not close properly, is one of the most common heart diseases, affecting (in its symptomatic form) about 8,000,000 patients across Europe and the USA. Traditional repair approaches have corrected this either by using rigid or flexible annuloplasty rings. Rigid rings are designed to provide a firm support to the valve annulus against dilatation, but prevent its physiological 3D motion, which have been shown to reduce the stress in the valve leaflets. Flexible bands maintain the annulus perimeter and its natural dynamics, but cannot enforce an optimum shape during the closing phase. Burriesci’ s research into smart materials and structures produced the first semi-rigid annuloplasty ring that combines both features. It mimics the physiological 3D motion of the real mitral annulus whilst effectively reshaping the annulus conformation to improve systolic leaflets coaptation, as in rigid devices. This enhances the repair durability by reducing the stress levels applied on the mitral annulus and leaflets.
Professor Burriesci developed a cell-structure design with varying cell dimensions by combining the mechanical response of shape memory pseudo-elastic alloys – characterised by levels of recoverable strains up to 20 times higher than standard metals, they allow the ring to conform to the patient specific annulus with no changes in its mechanical response – with those of cellular auxetic structures. The latter are characterised by a negative Poisson’s ratio and expand transversally when stretched, so that they enhance the structure’s response to kinking ( R1, R2). On joining UCL in 2006, Burriesci continued working on the implant development with Sorin Group SpA (now LivaNova Plc), thus initiating a UCL-LivaNova collaboration. The optimisation of the prosthesis design was achieved through nonlinear finite element analyses, simulating the full manufacturing cycle and realistic operating conditions of the ring, to achieve the required functional rigidity in different regions of the device at safe levels of stress. The functional performance and lifetime of the prosthesis were assessed in vitro on prototypes, with clinical trials starting in 2007 and confirming the safety and efficacy of the device. The core patent for this invention was granted in 2009 in the EU and in 2011 in the USA. The concept was transferred into a novel device that received a CE mark (required for distribution in Europe) in 2007, and FDA approval in 2014. It is now marketed in several European countries, in the United States and Japan with the commercial names MEMO 3D™ and MEMO 4D™ (distributed by LivaNova Plc).
Burriesci developed a minimally invasive sutureless heart valve replacement for treatment of patients with degenerative aortic stenosis, a condition resulting from a progressive, age-dependent accumulation of calcium that disrupts blood flow across the aortic valve. It is one of the most common vascular heart abnormalities, affecting more than 10% of adults aged over 75. The advanced age of this population increases the risks of standard open-heart surgery, as it is commonly associated with co-morbidity and a past surgical history. In response to the needs of this rapidly growing patient population, Burriesci developed a sutureless self-anchoring cardiac valve prosthesis suitable for minimally invasive implantation. In contrast with standard surgical valves, the device comprises a frame made of pseudo-elastic alloy, supporting three leaflets of bovine pericardium. The frame is specifically designed to enable the delivery of the compressed valve through a transluminal delivery system, making its implantation less invasive than open surgery. The valve then self-expands into the anatomical region, where it self-anchors without requiring sutures ( R3).
Burriesci continued to oversee the design of the device at Sorin. The crimping device used to load the valve into the delivery system (which is based on an array of wires rather than the more common wedge-iris mechanism, providing a more continuous and better-distributed radial force) ( R4) was designed by Burriesci and previous colleagues since joining UCL. The patent describing the invention of the heart valve replacement was granted in 2010. The concept has been translated by Sorin Group (now LivaNova) into the sutureless surgical aortic valve Perceval™, which received the CE mark in 2011, FDA approval for the U.S. market in 2016 and regulatory approval for Japanese market in 2018. The patent for the invention relative to the crimping device used to load the Perceval™ into the delivery system was granted in 2010 in Europe and 2011 in the USA. Professor Burriesci and his team are now working on the development of an innovative aortic valve suitable for transcatheter implantation for a heart valve prosthesis with a deformable framework ( R5) and a novel delivery system with a movable tether ( R6). The device is currently at the in vivo preclinical evaluation stage.
3. References to the research
Karnessis, N., Burriesci, G. (2013) Uniaxial and buckling mechanical response of auxetic cellular tubes. Smart Materials and Structures 22(8):084008. doi:10.1088/0964-1726/22/8/084008
Burriesci, G., and Bergamasco, G. (2011) “ Annuloplasty prosthesis with an auxetic structure”. European Patent n. EP 1 803 420 B1, available from https://worldwide.espacenet.com/publicationDetails/originalDocument?FT=D&date=20070704&DB=&locale=en_EP&CC=EP&NR=1803420A1&KC=A1&ND=4.
Bergamasco, G., Burriesci, G., Righini, G. and Stacchino, C. (2008) “ Cardiac-valve prosthesis”. World Intellectual Property Organization Patent n. WO2006085225 (A1). Available from https://worldwide.espacenet.com/publicationDetails/originalDocument?FT=D&date=20060817&DB=&locale=en_EP&CC=WO&NR=2006085225A1&KC=A1&ND=4.
Righini, G., Bergamasco, G., Burriesci, G. (2011) “ Expandable prosthetic valve crimping device”. United States Patent application n. US 8006535 B2. Available from http://worldwide.espacenet.com/publicationDetails/originalDocument?FT=D&date=20110830&DB=worldwide.espacenet.com&locale=en_EP&CC=US&NR=8006535B2&KC=B2&ND=4.
Burriesci, G., Zervides, C. and Seifalian, A. M. (2017) “ Heart valve prosthesis”. World Intellectual Property Organization Patent n. WO 2010 112 844 A1, Available from http://worldwide.espacenet.com/publicationDetails/originalDocument?FT=D&date=20101007&DB=worldwide.espacenet.com&locale=en_EP&CC=WO&NR=2010112844A1&KC=A1&ND=4.
Burriesci, G., Tzamtzis, S., Seifalian, A. (2012) “ Prosthesis delivery system”. World Intellectual Property Organization Patent n. WO2012052718 (A1), Available from https://worldwide.espacenet.com/publicationDetails/originalDocument?FT=D&date=20120426&DB=&locale=en_EP&CC=WO&NR=2012052718A1&KC=A1&ND=4.
4. Details of the impact
Both the semi-rigid annuloplasty ring and the sutureless heart valve invented by Professor Burriesci and described above have been on the market through Soringroup (now LivaNova) since 2007 (annuloplasty ring) and 2011 (sutureless heart-valve). Net sales of both products generated an average yearly revenue of approximately USD115,000,000 (12-2019) between 2016 and 2019 in the US, Europe (such as UK and Italy) and the rest of the world. Both devices, marketed by LivaNova, are used globally in areas including Europe (such as UK, Italy and France), the US and Japan, and have collectively been used in over 300 cardiac centres in 34 countries across the world ( S1). The sutureless valve, developed by Professor Burriesci is responsible for annual growth in Livanova sales and occurred despite a significant slowing of the overall market ( S2).
Heart valves for surgical use constituted 11% of net sales for LivaNova between 2014 and 2020. For example, the LivaNova 2017 Year in Review specifies: “ Our Cardiac Surgery business also achieved record sales in 2017, driven by a number of products. […], and our Perceval® sutureless valve achieved 10 years of clinical use, with sales of Perceval growing double-digits every quarter in 2017” (p3, S2). Similarly, their 2018 Annual Report indicates that, despite the worldwide decline in their heart valve sales, the device developed by Professor Burriesci increased its sales: “ Additionally, increased sales of our Perceval sutureless aortic heart valves were more than offset by a non-recurring sales return reserve of USD3,400,000 recorded during 2018 and continuing global declines in traditional tissue heart valve and mechanical heart valve sales.” ( S2).
Changed practice for cardiac surgeons
Professor Burriesci’s research has improved patient health and benefited heart surgeons. Early clinical results have demonstrated the safety and efficacy of the semi-rigid annuloplasty ring to correct mitral valve regurgitation and confirmed the validity of the technical solutions adopted in the design. Efficiency of the novel design, the preoperative and postoperative mitral annular structures were compared and dynamics performance of different annuloplasty rings, concluding that “ Physio II and RSR could restore the physiologic three-dimensional annular shape, but the annular motion was diminished. Conversely, MEMO could preserve both the anteroposterior movement and folding dynamics, …” ( S3). This was also observed by assessing effects of different types of prosthetic rings on mitral annular dynamics, concluding that “ the annulus motion and annulus shape differed according to the type of prosthetic ring that was used’, and that ‘ Only the Memo 3D and Physio II rings allowed for the remodelling of the annulus, showing both a saddle shape and a normal AP/CC ratio during the systolic phase” ( S4).
A more recent clinical trial carried out on 17 patients using Professor Burriesci’s technology confirmed that “ the Memo 3D ring demonstrates a saddle-shape configuration throughout the cardiac cycle despite its planar shape before implantation, which showed its shape to the physiologic dynamism of the mitral annulus” ( S5). Likewise, the sutureless valve has facilitated minimally invasive procedures, allowing at the same time 60% reduction in the procedure time (from 78 to 30 minutes of mean cross-clamp time), thus improving feasibility of combined procedures and related post-operative outcome ( S6).
Improved health and welfare outcomes
The sutureless valve, which has now been implanted in over 50,000 patients worldwide ( S7), has likewise yielded substantial health benefits and subsequent improvements to the quality of patients’ lives post-operation and returning to ‘normality’ ( S8) of their daily routine. For example, a former patient states: “ I had been suffering from aortic steno insufficiency for the last 7/8 years… I underwent the operation on May 30th so, 5 and a half months ago. To date I’m satisfied” ( S8). Similarly, another patient said: “ After no more than 20 days since I had left the hospital, I quickly returned to my normal life. Being small, the wound healed very quickly. After a week, I had no pain. I could do everything by myself”. In addition to patient benefit, the sutureless valve is improving clinical practice and reducing costs. A panel of 28 international experts with expertise in both minimally invasive aortic valve replacement and rapid deployment valves published a study that reports: “ The use of sutureless and rapid deployment valves reduces extracorporeal circulation and aortic cross-clamp time and leads to less early complications as prolonged ventilation, blood transfusion, atrial fibrillation, pleural effusions, paravalvular leakages and aortic regurgitation, and renal replacement therapy, respectively. These clinical outcomes result in reduced intensive care unit and hospital stay and reduced costs” by approximately 25%. ( S9).
In a Press Release from Livanova, dated 4 May 2017 ( S1), both the devices invented by Professor Burriesci are highlighted and declarations from several end users are reported. Rakesh Suri, M.D., D.Phil., Cleveland Clinic and Cleveland Clinic Abu Dhabi said: “ *From this prospective trial, the demonstrated hemodynamics and enhancements in patient quality of life support the practice and use of sutureless valves in patients with severe aortic valve stenosis.*” David Heimansohn, M.D., St. Vincent Heart Center, Indiana, said “ Since I began using the valve over 3 years ago, I have found that the use of Perceval is associated with a shorter procedure and recovery time, which allows patients to return back to their day to-day life more quickly.*” These positive statements are reinforced by a clinician at the University of Brescia Medical School, Italy, who said “ *With Perceval’s technology, cardiac surgeons have a viable solution to standard bioprostheses that can decrease procedure time and reduce post-operative complications. These encouraging results demonstrated that the Perceval valve, when compared to TAVR (*transcatheter aortic valve replacement) , significantly improved patient outcomes for intermediate-risk patients with isolated aortic stenosis”.
In a recent analysis of the decennial experience with the Perceval valve published by Chuvette et al. ( S10) the sutureless valve is highlighted: “ the rapidity of its deployment and its use in narrow spaces”, the fact that “ it alleviates the excess operative risk associated with an annulus enlargement procedure”’ and that the device is “ especially useful in minimally invasive procedures” and in “ double or triple valve surgery, where the use of sutureless technology allows for significant reductions in CPB and cross-clamp times, favourable clinical outcomes, and excellent hemodynamic parameters.”
More recently, in a presentation given in 2019 at the American Association for Thoracic Surgery Meeting, Professor Bart Meuris from Leuven University Hospital (BE) presented data from the longest clinical follow-up for the Perceval valve (12-year clinical experience) ( S7). The results regarding early stroke and mortality “ are better than those reported in both the surgical as the transcatheter arms of large trials comparing TAVR and SAVR in comparable patient cohorts”. The Perceval sutureless valve also “ offers a stable, time-saving and safe surgical result, both in isolated as in combined procedures. We observe promising long-term durability given the current low incidence of SVD* [such as structural valve deterioration] after 11 years of continued clinical use”.
The technologies developed by Professor Burriesci are among preferred surgical treatment options used by leading clinicians. Patients also understand the benefits of the devices. For example, a retired music teacher who underwent valve replacement surgery, was inspired to compose a song following her procedure where she says ‘ I am a proud possessor of a Perceval valve, you know that’s sutureless, very important it’s sutureless. And a five years study don’t you see. So, I better keep going for 5 more years’ ( S8).
5. Sources to corroborate the impact
Press release articles (Businesswire; LivaNova)
LivaNova earning press release and annual Reports (2014-2020)
Ryomoto, M., Mitsuno, M., Yamamura, M. et al (2014) Is Physiologic Annular Dynamics Preserved After Mitral Valve Repair With Rigid or Semirigid Ring? Ann Thorac Surg. 97:492-498. doi: 10.1016/j.athoracsur.2013.09.077
Nishi, H., Toda, K., Miyagawa, S. et al. (2016) Annular dynamics after mitral valve repair with different prosthetic rings: A real‑time three‑dimensional transesophageal echocardiography study. Surg Today 46: 1083. doi: 10.1007/s00595-015-1279-z
Nishi, H., Toda, K., Miyagawa, S. et al. (2018) Annular dynamics of memo3D annuloplasty ring evaluated by 3D transesophageal echocardiography Gen Thorac Cardiovasc Surg 66: 214. doi: 10.1007/s11748-018-0886-1
LivaNova: Product detail
Szecel, D. and Meuris, B. (2020). Long-term outcome with sutureless valves: 12 years of Perceval experience. Annals of Cardiothorac Surg doi: 10.21037/acs.2020.04.03
Youtube channel: patients testimonials
Glauber, M., Moten, S.C., Quaini, E. et al. (2016) International Expert Consensus on Sutureless and rapid deployment valves in aortic valve replacement using minimally invasive approaches. Innovations (Phila) 11(3): 165–173 doi: 10.1097/IMI.0000000000000287
Chauvette,V., Mazine, A., Bouchard, D. (2018) Ten-year experience with the Perceval S sutureless prosthesis: lessons learned and future perspectives. J Vis Surg. 4:87. doi: 10.21037/jovs.2018.03.10
- Submitting institution
- University College London
- Unit of assessment
- 12 - Engineering
- Summary impact type
- Environmental
- Is this case study continued from a case study submitted in 2014?
- No
1. Summary of the impact
UCL’s research to predict the vulnerability of buildings and infrastructure to natural hazards has led to a series of risk models and products that are used worldwide to predict earthquake impacts, inform insurance payouts, and strengthen buildings against damage from natural hazards. (1) The UCL methodological vulnerability guidelines and associated databases are fundamental components of the open access Global Earthquake Model seismic risk modelling tools used by governments, finance industries and NGOs to benefit developing countries in mitigating disaster risks. (2) The UCL seismic analytical vulnerability and risk analysis tools are core to the Global Programme for Safer Schools’ GLOSI tool, used to assess the need for retrofitting over 57,000 schools in developing countries and to develop and implement conservation management plans for historical churches in the Philippines.
2. Underpinning research
The risk to buildings and people from a natural hazard is a function of three components: hazard, exposure and vulnerability. The vulnerability links hazard and exposure by providing a relationship for the likelihood of a type of asset sustaining damage or loss for a range of hazard intensities. Vulnerability is a measure of the as-built safety of the built environment, and hence it is a critical prerequisite of risk reduction policies. Nonetheless, vulnerability has only been actively researched for the past 40 years, and methods have evolved to encompass empirical and analytical approaches. Until recently, there was no consensus on how to model the significant aleatory uncertainties (due to natural variations) associated with ground shaking and how different classes of assets respond to it, nor for the epistemic (modelling) uncertainties associated with the observational loss data and numerical modelling underpinning empirical and analytical vulnerability models, respectively.
The UCL’s natural hazards vulnerability research led by Professor Tiziana Rossetto (TR) and Professor Dina D’Ayala (DDA) produced two substantial breakthroughs: 1) for the empirical approaches, the use of non-parametric statistical models and the provision of open access R-code for implementing these ( R1); 2) for the analytical approaches, consistent methods to allow for the variability in the “as-built” in the structural modelling and robust strategies for modelling non engineered structures, forming the majority of the built environment in seismic countries ( R2). This research, commissioned by the Global Earthquake Model Foundation (GEM), led by DDA and TR and carried out in close collaboration with international partners, entailed an extensive programme of evidence gathering, numerical modelling, statistical testing and sensitivity analyses. The research resulted in two sets of guidelines for empirical (R1) and analytical (R2) vulnerability modelling, which present robust frameworks with a hierarchy of complexity, such that analysts with different levels of experience in statistical and structural analysis and computational skills could develop new vulnerability models as well as evaluate the associated uncertainty. These guidelines are state-of-the-art, globally recognised and used equally by academics and the engineering, insurance and finance industries, in disaster management and reduction and in recovery situations.
As part of the Global Earthquake Model (GEM) project, the UCL team also created a compendium of over 600 seismic empirical and analytical fragility, damage-to-loss and vulnerability functions for the global building inventory. This vulnerability function database was accompanied by a scoring system developed by the team for the assessment of the reliability of vulnerability models to guide their selection by risk analysts ( R3). The database was further expanded and the scoring system was developed into an algorithm for choosing the most appropriate vulnerability function for different exposures by Stone and DDA in collaboration with the World Bank ( R4). The vulnerability function database and algorithm are used by the World Bank in their Global Rapid post-disaster Damage Estimation (GRADE) tool, which determines financial aid needs in the immediate aftermath of a major natural hazard event. The vulnerability database is periodically updated and has been incorporated into several in-house risk databases in insurance and re-insurance companies, and in the GEM Openquake platform ( R5).
Furthermore, in response to the lack of freely available tools for deriving seismic vulnerability functions for masonry structures, between 2014-2016, DDA developed the tool FaMIVE ( R6) . This tool focused on the out-of-plane failure of masonry structures, critical, but until then ignored in seismic assessment. FaMIVE is recommended in the analytical vulnerability guidelines ( R2) and has been endorsed by the Catholic Church in the Philippines as the tool to be adopted for the vulnerability assessment of their historical churches.
Research on vulnerability conducted by DDA ( R7) highlighted the lack of analytical vulnerability analysis for school infrastructure that allows comparison of facilities worldwide, to support UN policies and specifically the Global Development Target 4: Better Education (GDT 4). In 2016 the Global Programme for School Safety (GPSS) invited DDA to design a framework for the Global Library of School Infrastructure (GLOSI). The GLOSI, implemented in collaboration with UNiAndes, Colombia, is a global repository of evidence-based knowledge on the performance of school building types affected by natural hazard events. The underpinning research entailed producing a systematic school building classification system (taxonomy), the derivation of corresponding vulnerability functions and the determination of strengthening solutions, all applicable at global scale ( R7). The major output of this effort is to mainstream quantitative risk assessment in investment planning. All tools forming the GLOSI were developed under the leadership of DDA, through two GRS-ORS PhD scholarships, a British Council grant and a long-term World Bank contract, as reported in ( R7). Through third party applications, the GLOSI is currently used by Ministries of Education in more than 20 countries worldwide. The activity and output carried out with this work has been recognized by UNESCO UK, which has endorsed a UNESCO Chair in Infrastructure Engineering resilience at UCL, led by DDA.
3. References to the research
R1. Rossetto, T, Ioannou, I, Grant, DN, Maqsood T. (2014), Guidelines for empirical vulnerability assessment. GEM Technical Report 2014-08 V1.0.0, 140 pp., GEM Foundation, Pavia, Italy. DOI: 10.13117/GEM.VULN-MOD.TR2014.11
R2. D'Ayala D, Meslem A., Vamvatsikos D, Porter, K., Rossetto T, Crowley H, Silva V. (2015). Guidelines for analytical vulnerability assessment of low- to mid-rise buildings – Methodology. GEM Technical Report 2015-08 V1.0.0. GEM Foundation.
DOI: 10.13117/GEM.VULN-MOD.TR2014.12
R3. Rossetto T, D'Ayala D, Ioannou I, Meslem A. (2014). Evaluation of existing fragility curves. In K. Pitilakis, H. Crowley, & A. M. Kaynia (Eds.), SYNER-G: Typology definition and fragility functions for physical elements at seismic risk (Vol. 27, pp. 47-93). Springer. Available upon reqeust.
R4. Stone, H, D’Ayala D, Gunasekera R, Ishizawa O. (2017). On the use of existing fragility and vulnerability functions. Santiago: 16th World Conference of Earthquake Engineering
R5. Yepes-Estrada C, Silva V, Rossetto T, D'Ayala D, Ioannou I, Meslem A, Crowley H. (2016). The Global Earthquake Model Physical Vulnerability Database. Earthquake Spectra, 32 (4), 2567-2585. Doi: 10.1193/011816EQS015DP.
R6. Novelli VI, D’Ayala D, Makhloufi N, Benouar D, Zekagh A. (2015). A procedure for the identification of the seismic vulnerability at territorial scale. Application to the Casbah of Algiers. Bulletin of Earthquake Engineering, 13(1), pp.177-202. DOI: 10.1007/s10518-014-9666-1.
R7. D'Ayala D, Galasso C, Nassirpour A, Adhikari RK, Yamin L, Fernandez R, Lo D, Garciano L, Oreta A. (2020). Resilient communities through safer schools. International journal of disaster risk reduction, 45, p.101446. DOI: 10.1016/j.ijdrr.2019.101446.
References (R3), (R6) and (R7) best indicate the quality of the underpinning research
4. Details of the impact
UCL research has led to the development and application of analytical tools that enhance vulnerability modelling and are being used by NGOs, finance industries and governments worldwide to inform disaster risk assessments and mitigation plans to protect people and buildings at risk of natural hazards.
The UCL methodological vulnerability guidelines and associated databases are (i) fundamental components of the Global Earthquake Model (GEM) seismic risk modelling tools, ( ii) used by the financial sector to produce and calibrate the pricing of insurance products for value exceeding EUR 229,000,000,000 in Iceland and Morocco, and ( iii) form the established reference for the World Bank GRADE, which is used to conduct rapid post-disaster situational assessments that inform deployment of USD 1,000,000,000 emergency aid.
UCL seismic and multi-hazard vulnerability and risk analysis tools are core to the Global Programme for Safer Schools’ GLOSI tool, used to assess and finance the retrofitting of over 57,000 schools in developing countries; and are being used in the Philippines to develop and implement conservation management plans for churches that provide vital shelter during emergencies.
Informing Global Earthquake Model Foundation (GEM) products and training
The UCL Vulnerability Guidelines ( R1, R2) are an integral part of the risk training provided by GEM to increase capacity of local experts in developing countries to assess disaster risk. Since 2014, the training has been delivered to more than 500 participants from 68 countries and the guidelines have been accessed more than 4,000 times via the GEM website portal ( S1). The guidelines were used by GEM to develop the first detailed Seismic Risk Map of the world in December 2018. GEM stated that “ the research from UCL has been particularly relevant on this front…This map has been accessed more than 10,000 times to date, and it is being used by the insurance industry and global organisations such as the United Nations Disaster Risk and Recovery and the World Bank (in particular for Europe)” ( S1). Moreover, UCL’s Vulnerability Database forms the basis of the physical vulnerability database implemented by GEM in their OpenQuake platform ( R5). The latter “ has been accessed more than 5,500 times *between 2018-19. For engineers in less developed countries, this database is the primary source of vulnerability information for their activities. For example, the database was used (by GEM) to provide vulnerability functions to experts in Guatemala for a project regarding the seismic safety of schools. The database has been also used by experts in Nepal for the assessment of damage in the residential building stock.*” As stated by the Seismic Risk Coordinator at GEM ( S1).
Enabling insurance and re-insurance sectors to create new vulnerability and catastrophe models
UCL facilitated the use of its empirical guidelines ( R1) by University of Iceland and the Natural Catastrophe Insurance of Iceland (NTI) to construct new vulnerability models ( S2) that have been used by NTI to update the national risk model for Iceland in 2018 ( S3). The Damage and Risk Analyst at NTI stated “ the new functions have improved our understanding of uncertainty and sensitivity of different parameters. Our seismic risk model is a fundamental part of our risk assessment and we use it in our financial risk management (reinsurance cover, reinsurance pricing) as well as in the general risk management of NTI…for about two years now”. NTI is a government owned agency that reports under the Iceland Ministry of Finance and Economic Affairs and directly uses the risk model to price its catastrophe insurance for earthquakes. The insurance is compulsory for all real estate in Iceland. NTI insures a total of 278,000 buildings with a total value of ISK10,200,000,000 (EUR63,000,000,000) ( S3).
Between 2016 and 2018, the UCL team collaborated with Willis Re, a global reinsurance company, to apply practical hazards risk modelling in the insurance sector. As a result, Willis Re have implemented the UCL vulnerability guidelines ( R1) and database ( R5) to define a new vulnerability model and new catastrophe model for the Middle East and North Africa ( S4,S5). The catastrophe model is used by more than 10 insurers in the region to (a) define their reinsurance capacity and avoid insolvency and (b) price the reinsurance cover in the reinsurance transaction. The Divisional Director at Willis Re states: “The vulnerability database has direct impact on the reinsurance spend of the whole region, where there is no valid alternative to Willis Re catastrophe model in the market to assess earthquake risk. The (…) catastrophe model is a clear differentiator to Willis Re competitors in the region, thus allowing Willis Re [to retain a] large presence in the Middle East and North Africa market …. ‘ The empirical methodology and database [produced by UCL] have been used to assess the risk profile of Morocco and calibrate the parametric cover for the Fonds de Solidarité Contre les événements Catastrophique (FSEC) [the Moroccan National Insurance Monetary Fund Against Natural Hazards] . The cover will allow protecting all uninsured residential buildings, worth approximately USD200,000,000,000, against earthquake events in Morocco, playing a key role in reducing the protection gap in the country” ( S5).
Assisting the insurance and re-insurance sector to use third-party vulnerability functions to evaluate existing catastrophe models
UCL’s vulnerability database and scoring system are extensively used to evaluate catastrophe models from model vendor companies such as Risk Management Solutions and AIR Worldwide ( S5) which can predict significantly different earthquake risk for the same location and assets. Willis Re adopt the UCL database to validate vendor risk models and advise their clients on which models to use to evaluate their reinsurance spending and the cost of reinsurance cover (a market worth approximately USD600,000,000,000 globally). They state: “ the quantity of reinsurance that each insurer buys is directly related to the catastrophe model that proves to be most reliable in Willis Re analysis” ( S5).
At Guy Carpenter, a leading reinsurance intermediary, whose Model Suitability Analysis tool also adopts vulnerability functions that UCL specifically tailored for their system, state that UCL expertise has “ allowed us (Guy Carpenter) to advise our clients on damage functions for a much wider range of building types, (and) enabled us to rapidly up-scale our database of benchmark functions”( S6).
Facilitating damage assessment in post-disaster contexts
GRADE (Global RApid post-disaster Damage Estimate), is a remote, desk-based, rapid damage assessment method deployed on request soon after a disaster. Through collaboration with the World Bank (2014-2018), UCL’s analytical vulnerability guidelines, database and algorithm ( R2, R5) have helped define and calibrate the GRADE methodology ( S7) which allows national governments to rapidly assess damage and develop strategies to support post-disaster recovery and reconstruction. The Senior Disaster Risk Management Specialist at the World Bank stated:”.. .a GRADE assessment following the 2018 Sulawesi Earthquake and Tsunami resulted in the World Bank providing USD1,000,000,000 assistance for Indonesia Natural Disaster Recovery and Preparedness. The value of GRADE’s remote assessments are further apparent during the current COVID crisis, where on-the-ground damage assessments are not possible. This has been demonstrated by the GRADE assessment following the March 2020 earthquake in Zagreb, Croatia.” ( S7).
Enhancing building resilience, globally
From 2017-2020, GLOSI tools, developed by UCL, including dedicated taxonomy, fragility and vulnerability function databases and strengthening measures, have been used in World Bank engagements to assess the seismic performance of national portfolios of school buildings in El Salvador (15,000 school buildings), Dominican Republic (18,000 school buildings), and Kyrgyz Republic (18,000 school buildings) ( S8). In Mexico, the GLOSI taxonomy was used to classify the 6,000 school buildings affected by the September 2017 earthquakes. In 2019, the methodology was successfully used, for the first time, at municipality level in Cali (Colombia) for a portfolio of 300 school facilities. “ The results of these assessments were integrated into an investment planning process …and informed the prioritisation of retrofitting interventions in schools, by maximizing the number of children protected from earthquakes. Over 500,000 school children are benefiting from the ongoing USD 800,000,000 investment programs to intervene vulnerable school buildings” ( S8). In addition, through third party applications, the GLOSI is currently used by Ministries of Education in more than 20 countries worldwide.
Catholic churches in the Philippines act as cultural and social centres and are used as emergency shelters during natural damaging events. Following the destructive earthquake and typhoon of 2013, the Philippines’ Department of Tourism (DoT) commissioned, through the World Bank, an “Assessment Of The Multi-Hazard Vulnerability of Priority Cultural Heritage Structures In The Philippines”, where UCL’s FaMIVE paradigm ( R6) is being applied to at least 28 heritage sites including Spanish colonial period Catholic churches ( S9) and being incorporated into the Guimbal Church Conservation Management Plans. It is also included in training for conservation architects and heritage practitioners in the Philipinnes ( S10).
5. Sources to corroborate the impact
S1. Testimonial provided by GEM Foundation
S2. Ioannou I, Bessason B, Kosmidis I, Bjarnason JÖ, Rossetto T. (2018). Empirical seismic vulnerability assessment of Icelandic buildings affected by the 2000 sequence of earthquakes. Bulletin of Earthquake Engineering, 16(12), pp.5875-5903
S3. Correspondence with NTI, Iceland
S4. Rossetto T, Ioannou I, Petrone C. (2020). Deciphering the black box of earthquake vulnerability to disasters: From academic research to applications in the (re)insurance industry. IVASS Conference, Rome 2020.
S5. Correspondence; Willis Re.
S6. Testimonial of Guy Carpenter
S7. Testimonial World Bank
S8. Testimonial World Bank – GPSS
S9. Correspondence Philippines
S10. Testimonial Philippines Catholic Church
- Submitting institution
- University College London
- Unit of assessment
- 12 - Engineering
- Summary impact type
- Health
- Is this case study continued from a case study submitted in 2014?
- No
1. Summary of the impact
Professor Hart’s research at the Royal National Orthopaedic Hospital (RNOH) NHS Trust has helped identify the mechanisms that underly failure of some spine, hip and knee implants. The team’s analysis of approximately 10,000 failed implants and associated patient records has (1) changed the way implants are monitored and recorded in the UK’s national joint registry, improving data quality; (2) led to changes in regulation to remove unsafe implants from the market and (3) identified the cause of implant failure, informing surgeons and patients in revision surgery decision-making, reducing anxiety for approximately 56,000 affected patients and saving the NHS more than GBP9,000,000 in unnecessary surgery.
2. Underpinning research
In England and Wales, approximately 160,000 hip and knee replacement procedures are performed yearly, with two-thirds funded by the NHS. The majority of replacement joints last for more than 15 years, but at least 1% fail much more quickly. The annual cost of lower-limb surgery (mainly hip and knee replacement) in the UK is GBP2,500,000,000. The annual, direct cost of managing early failures is GBP250,000,000 and the medical-legal bill for implant issues, where failure is unexplained and liability challenged, is GBP150,000,000.
To understand the reasons for replacement joint failures, Professor Hart’s research group collected over 10,000 failed spine, hip and knee implants removed from patients in 29 countries worldwide, together with comprehensive medical imaging (X-rays, CT and MRI scans) and patient-specific clinical data. The implants’ components were analysed using metrology equipment to characterise their surface topography and determine how they had worn and corroded. Data were statistically compared with clinical information about the patient and their surgery to identify the mechanisms and risk factors for failure and the clinical impact.
Whilst investigating cases of unexplained failures in 2014, Hart’s group found metal-on-metal (MOM) hips that had incompatible sizing of the “ball and socket” components. Such incompatibility is considered an NHS “never event” (a serious incident that is wholly preventable). The UCL team went on to investigate a larger series of 2,400 MOM components and discovered that 1% of these had a size mismatch ( R1). The implants were highly worn and associated with elevated levels of metal in blood samples taken from the patients. The study was the first to demonstrate size mismatch as a direct cause of implant failure and showed that out of the 116,000 patients in the UK known to have had implant complications since 2003, 1,160 incidents may have been due to size mismatch, at a direct cost of at least GBP11,000,000 to the NHS.
Hart’s 1% size mismatch rate was almost double the rate reported by the UK National Joint Registry (NJR), which records every hip and knee replacement procedure performed in the UK (2,835,101 records). This prompted the group to perform a large-scale data study in 2015 linking 2,000 of the MOM hip implants physically in their possession, with the data recorded by the NJR ( R2). This high-quality data audit demonstrated that NJR had improperly recorded 60% of MOM hip failures and the authors made recommendations for improving future data quality.
During analysis of NJR data, Hart’s group identified when generic hip implants were introduced in the UK. Although generics have the potential to save costs, their chemical make-up is not closely regulated. The team performed a detailed metrology investigation comparing a generic hip with its branded counterpart. Hart’s analysis revealed that the generic hips were less dense and significantly rougher than branded hips. Both factors are known to adversely impact implant performance by increasing the risk of wear and corrosion ( R3).
As part of this analysis, Hart identified that hip stem implants made of two separate components (dual-taper) rather than a one piece design, were showing signs of corrosion at the junction between these two components. This had devastating clinical effects with some patients enduring great suffering from a “corroded battery-like implant” that resulted in the death of surrounding tissue. Hart was then funded by the world’s largest orthopaedic manufacturer to investigate this issue in their design of dual-taper hip. The team showed that almost all these implants were severely corroded at this junction. Statistical comparison with other stem designs and data on surgeon and patient factors confirmed that corrosion (and ultimately failure) was almost entirely due to this modular design ( R4). This corrosion had significant detrimental effects in many of the 30,000 patients that were implanted with this brand alone; Hart showed it to be strongly correlated with high blood metal levels and with clinical evidence of soft tissue and bone destruction around the implants in these patients.
Following his series of publications on MOM hip wear and clinical failures, Professor Hart was asked by the Head of NHS England and the Government’s Medicines & Healthcare products Regulatory Agency (MHRA) to help understand the risk of cardiac failure in patients with MOM implants: an Australian study had shown a 7-fold increase in cardiac failure in those with MOM hips. Hart’s group extended their analysis of 8,000 retrieved components to incorporate data from the NJR, enabling the statistical comparison of cardiac failure in 53,529 MOM patients compared with 482,247 non-MOM patients; he found no link between MOM hips and cardiac failure ( R5).
Professor Hart then used his global surgeon network to collect failed hips with metal-on-polyethylene (MOP) bearings. His group performed a statistically controlled comparison of the extent of wear, corrosion, clinical outcomes and findings on medical imaging between these MOP hips and MOM hips of the same design. He found significantly less metal release in the MOP hips and far fewer incidences of clinical complications due to adverse metal reactions in patient tissue ( R6).
This research has full approval from the UK Health Research Authority (HRA) and the patients in this research have consented for their implants and associated data to be stored and analysed at the implant centre. This research forms part of the NIHR portfolio and Hart’s group continue to work closely with the MHRA to advise the regulator of adverse events relating to spine, hip and knee implants.
3. References to the research
Whittaker RK, Hexter A, Hothi HS, Panagiotidou A, Bills PJ, Skinner JA, Hart AJ. (2014). Component size mismatch of metal on metal hip arthroplasty: an avoidable never event. J Arthroplasty, 29(8): 1629-1634. DOI: 10.1016/j.arth.2014.03.008
Sabah SA, Henckel J, Cook E, Whittaker R, Hothi H, Pappas Y, Blunn G, Skinner GA, Hart AJ (2015). Validation of primary metal-on-metal hip arthroplasties on the National Joint Registry for England, Wales and Northern Ireland using data from the London Implant Retrieval Centre: a study using the NJR dataset. Bone Joint J, 97-B(1): 10-18. DOI: 10.1302/0301-620X.97B1.35279
Hothi H, Henckel J, Shearing P, Holme T, Cerquiglini A, Di Laura A, Atrey A, Skinner J, Hart AJ. (2017). Assessment of the equivalence of a generic to a branded femoral stem. Bone Joint J, 99-B(3): 310-316. DOI: 10.1302/0301-620X.99B3.BJJ-2016-1208.R1
Di Laura A, Hothi HS, Henckel J, Kwon YM, Skinner JA, Hart AJ. (2018). Retrieval Findings of Recalled Dual-Taper Hips. J Bone Joint Surg Am. 100(19): 1661-1672. doi: 10.2106/JBJS.17.00790
Sabah SA, Moon JC, Jenkins-Jones S, Morgan CL, Currie CJ, Wilkinson JM, Porter M, Captur G, Henckel J, Chaturvedi N, Kay P, Skinner JA, Hart AJ, Manisty C. (2018). The risk of cardiac failure following metal-on-metal hip arthroplasty. Bone Joint J, 100-B(1): 20-27 doi: 10.1302/0301-620X.100B1.BJJ-2017-1065.R1.
Hothi H, Eskelinen A, Henckel J, Kwon YM, Blunn G, Skinner J, Hart AJ. (2017). Effect of Bearing Type on Taper Material Loss in Hips From 1 Manufacturer. J Arthroplasty, 33(5): 1588-1593. DOI: 10.1016/j.arth.2017.12.022
4. Details of the impact
Hart’s research on orthopaedic implants has identified causes of joint implant failure; led to improvements in joint registry data acquisition and monitoring; and improved patient care by the introduction of an alert system to avoid “NHS never events” in orthopaedic surgery and preventing the use of unsafe generic implants. The improvements in patient care and monitoring are reducing patient anxiety and saving the NHS millions of pounds each year in unnecessary surgical procedures. The evidence provided by Hart’s research was used by the directors of the NHS and the Medicines and Healthcare products Regulatory Agency (MHRA) to provide guidance to over 56,000 patients in the UK.
Orthopaedic implant monitoring
Hart’s implant registry study ( R2) identified significant gaps in registry data and demonstrated the need for data quality improvements in the NJR (largest implant registry in the world with over 60,000 website visits per year). This evidence was used by the medical director of the NJR to implement a programme of registry data quality improvement, resulting in a 12% increase in linkability, where the first implantation is linked to the removal of the implant (212,823 patients), between 2016 and 2019. The UCL-led work has been critical to data users from industry, surgeons, healthcare providers and patients worldwide (including countries such as France, German, Italy, Japan, the USA, Canada, Brazil, Russia, China and many more). The medical director of NJR stated: “ *(this work) has given confidence to hospitals and surgeons that the data used to report the outcomes of their joint replacement procedures is accurate. Similarly, implant manufacturers and regulators have been reassured that the data used to evaluate the performance of different implant designs has been independently validated.*” ( S1)
The group’s size mismatch research ( R1) was “ the first to quantify the prevalence of a mismatch in the sizes of the components used in hip replacement surgery” ( S2), and revealed that such implants with incompatible sizing will release metal into a patient’s blood stream and tissue, leading to failure. The research ( R1) showed this to be a direct cause of failure in every case investigated. This key output from Hart’s work led to a real-time early-warning alert system created by the NJR and Northgate Public Services (NPS) to inform surgeons when a wrongly sized implant had been inserted and enable them to correct the problem before damage is done to the patient. As stated by the Head of Health Registries at NPS, ‘ *This system (has) identified 21 genuine implant mismatches in the first year of implementation.*’ ( S2).
Additionally, as a direct result of the UCL study, NPS retrospectively reviewed the NJR database to identify patients in the UK with potential size incompatibility that were at risk of early implant failure. To date, 172 at-risk patients have been identified ( S3). They are all receiving enhanced clinical follow up through regular blood metal level testing and medical imaging for early signs of high implant wear, at which point revision will be considered. The early detection of these issues prevented unexplained implant failures from occurring, saving the NHS at least GBP1,500,000 in preventable revision surgery.
Hart’s research and expertise has also directly influenced surgeons’ decision in treating patients with mismatched MOM hip replacements. One consultant orthopaedic surgeon said: “ This paper by Alister Hart’s research group at UCL and the RNOH…prompted me to consider mismatch as the cause of unusually high blood metal levels in one of my metal hip patients… (the analysis performed by Alister’s team) confirmed a size mismatch had occurred and, on this basis, I performed revision surgery to remove the components” ( S4).
Removal of unsafe orthopaedic implants from the market
Analysis of generic orthopaedic implants ( R3) showed that truly equivalent generic solutions are not yet possible. This data was used by the UK Government regulator of new implants, Beyond Compliance, to adjust the safety rating that was awarded to this generic design ( S5). This study ( R3) influenced the large-scale debate about the use of generic implants in the UK ( S6), which ultimately saw the manufacturer, Orthimo Limited, being dissolved.
Hart’s program of dual-taper implant work ( R4) showed that these modular stem designs were the single largest risk factor for severe corrosion and implant failure (as opposed to other surgeon, implant and patient factors). These findings were used by the Scientific Committee on Health and Environmental Risks of the European Commission to update their implant safety recommendations, which now advise against this use of dual-taper hips ( S7). These recommendations were welcomed by the UK Medical and Healthcare products Regulatory Agency (MHRA) and since Hart’s publication, modular neck implants are no longer used in the UK due to the knowledge that severe corrosion in these designs has detrimental effects on patients ( S3).
Change in medical practice to avoid unnecessary NHS tests for patients
The findings from the cardiac study ( R5) were used by the head of the NHS to reassure 56,000 patients in the UK who have MOM hips that they were not at an increased risk of heart failure due to their implant ( S8, S9). This study helped address the “ well recognised patient anxiety and increased pressure on the NHS” due to panics over “ higher rate of heart failure”, which is thought to be “ a significant risk to patients, the orthopaedic community and the NHS as a whole” ( S8). Left unaddressed , “the worry was an acute service breakdown due to a crisis that overwhelmed care pathways based on incomplete evidence and fear. This would have meant 56,000 metal hip patients needing to be seen by 2 specialities with a large number of operations having to be redone within as little as 6 months” in the NHS ( S10).
Hart’s MOP hip research ( R6) reassured surgeons and patients with MOP implant designs their implants were safe. This research evidence informed advice given by the British Hip Society (BHS) about the management of MOP patients thereby avoiding unnecessary blood testing and medical imaging on a significant number of patients. ” These guidelines, based on Hart’s research, continue to be the advice from the BHS to surgeons about the management of their MOP patients. This is particularly significant (…) as 27% of the 67,500 primary hip procedures performed in 2018 were of this MOP design ( S11). This led to a saving to the NHS of approximately GBP9,000,000 in 2018 alone by avoiding unnecessary clinical tests.
5. Sources to corroborate the impact
S1. Testimonial, Former Medical Director of the National Joint Registry
S2. Testimonial, Head of Health Registries at Northgate Public Services
S3. 17th Annual Report of the National Joint Registry
S4. Testimonial, Consultant Orthopaedic Surgeon, Circle Bath Hospital
S5. Testimonial, Chairman ODEP & Beyond Compliance
S6. Haddad FS. (2017). Heritage must be earned. Editorial. Bone Joint J, 99-B (3): 289‐290. DOI: org/10.1302/0301-620X.99B3.BJJ-2017-0150
S7. Testimonial, Director, Hamburg Research Centre of Medical Technology
S8. Testimonial, Clinical Director of Medical Devices, MHRA
S9. Testimonial, Former Medical Director of the National Health Service
S10. Testimonial, Former National Clinical for MSK & Consultant Orthopaedic Surgeon
S11. Testimonial, President (2019-2020), British Hip Society
- Submitting institution
- University College London
- Unit of assessment
- 12 - Engineering
- Summary impact type
- Technological
- Is this case study continued from a case study submitted in 2014?
- No
1. Summary of the impact
Research by Professor Bracewell at UCL developed a technique to manufacture nanofibre materials that could be used in chromatography (the separation of mixtures in solution) to produce biopharmaceuticals, such as antibodies. The increased efficiency of the nanofibres, compared to traditional purification technologies, led to the development of a spin-out company, Puridify, which was acquired for [TEXT REMOVED FOR PUBLICATION] in 2017. The economic impact of the research extends further than Puridify, as the company’s Fibro technology for purification is now on sale and has been used by clients including AstraZeneca, resulting in a 6-fold increase in efficiency of biopharmaceutical manufacture and an acceleration of the drug-discovery process.
2. Underpinning research
Nanofibres have been used for a range of purposes, including textiles, medical materials, filtration devices, bioengineering materials and energy cells. In the medical sector, nanofibres have been used to produce artificial organ components, implant material, tissue replacement and wound dressing and are the subject of much recent attention. In 2007, Professor Daniel Bracewell at UCL, and Professor Bob Stevens at STFC Rutherton Appleton laboratories, began collaborating on fabricating novel nanofibre adsorbents for bioprocessing, such as the manufacture of therapeutic proteins, using electrospinning technology. Work began in 2008 via an EPSRC CDT project to which Oliver Hardick, a PhD student, was appointed.
The aim was to improve on the purification technology that currently dominates the market in manufacturing biopharmaceuticals. Currently, beaded resin technology is the standard material used in chromatography (the separation of a mixture in a solvent using another substance). With this approach, a therapeutic protein such as an antibody can be purified, and the right molecule is extracted by filtering it through an adsorptive material. While this adsorption-based separation technology is effective, it relies on diffusion to reach all the sites available. This limits the speed of separation and therefore the productivity. To intensify the separation and increase productivity in manufacturing a new material that would enable convective (i.e. directed) rather than diffusive transfer of mass was required. This nanofibre-based technology would be considerably more efficient.
The underpinning research behind this purification technology had to begin at the most fundamental level – development of the fabrication techniques to synthesise the nanofibre based adsorbent. The initial objective was to create materials with high surface area to provide high binding capacity but avoid the diffusional mass transfer limitations (the slowed rate of movement) found in existing adsorbents. The fabrication methodology and fundamental properties of these novel cellulose nanofibre adsorbents is summarised in ( R1).
The work at UCL then characterised the performance of this new adsorbent material for bioprocessing. This data became the basis for the first underpinning patent of the nanofibre technology, initially supported by UCLB and was subsequently published by peer review in ( R2). This research demonstrated an adsorbent operating at flowrates of 100 times that of typical adsorbent materials, resulting in a potential10-fold increase in productivity. The UCL team then demonstrated how the convective nature of mass transfer facilitated by this new material enables operation at high flowrates to radically shorten operational times thus providing productivity improvements of over an order of magnitude ( R3) for protein bioprocessing relative to the existing adsorbent technology. This progress took the technology to the point where in 2013 a company (Puridify) could be spun-out using this underpinning data and patent application.
Research then proceeded via collaboration between UCL and Puridify using several rounds of TSB, BBSRC, EPSRC and Innovate UK funding and a PhD studentship. In the first grant 2014/5 (BB/M004848/1, £140,778 to UCL) the PhD student and postdoctoral researcher at UCL focused on improved fabrication techniques for cellulose nanofibre adsorbent ( R4). The next grant was directed at the design of the adsorbent housing to provide a packed bed configuration for bioprocess separation and scale-up (EP/M017222/1, £608,611 to UCL) with two postdocs at UCL (2015-17) looking at experimental and computational fluid dynamics aspects respectively.
In a final project in 2016-17 (EP/N013395/1, £363,240 to UCL) Innovate UK funding allowed the researchers to expand the use of the nanofibre separation technology to new/next generation therapeutic products particularly focused upon viral vectors. These products offer huge potential to improve patient outcomes but present unique manufacturing challenges due to their relative complexity and labile nature compared to protein therapeutics. The research examined both the recovery of adenovirus sourced from collaborators at Oxford University ( R5), and lentivirus sourced from UCL ( R6). In both cases the research showed that the capacity, speed of operation, and recovery of active viral vector product exceeds anything published elsewhere. This research saw the technology advance through the technology readiness levels culminating in a product called “Fibro PrismA” and the sale of the spin-out company to GE Healthcare who have gone on to launch the product to their customers
3. References to the research
Hardick O, Stevens B, Bracewell DG. (2011). Nanofibre fabrication in a temperature and humidity-controlled environment for improved fibre consistency, J Mater Sci, 46: 3890. DOI 10.1007/s10853-011-5310-5
Hardick O, Dods S, Stevens B, Bracewell, DG. (2013). Nanofiber adsorbents for high productivity downstream processing. Biotechnol. Bioeng., 110: 1119-1128. DOI:10.1002/bit.24765
Hardick O, Dods S, Stevens B, Bracewell DG. (2015). Nanofiber adsorbents for high productivity continuous downstream processing, Journal of Biotechnology, 213, 74-82. DOI: 10.1016/j.jbiotec.2015.01.031
Dods SR, Hardick O, Stevens B, Bracewell DG. (2015). Fabricating electrospun cellulose nanofibre adsorbents for ion-exchange chromatography, Journal of Chromatography A 1376, 74-83. DOI:10.1016/j.chroma.2014.12.010
Turnbull J, Wright B, Green NK, Tarrant R, Roberts I, Hardick O, Bracewell DG. (2019). Adenovirus 5 recovery using nanofiber ion‐exchange adsorbents. Biotechnology and Bioengineering. 116: 1698-1709. DOI:10.1002/bit.26972
Ruscic, J, Perry C, Mukhopadhyay T, Takeuchi Y, Bracewell DG. (2019). Lentiviral vector purification using nanofibre ion exchange chromatography. Mol. Therapy - Methods & Clinical Dev, 15, 52-62. DOI: 10.1016/j.omtm.2019.08.007
4. Details of the impact
In 2013, as Hardick completed his doctorate, the nanofibre adsorption technology developed at UCL was sufficiently developed to launch a spin-out company (Puridify), led by Hardick. Puridify, building on research from the UCL team, offered a solution to a variety of manufacturing difficulties for biopharmaceuticals. The collaboration between UCL and Puridify has resulted in a jointly patented new chromatography medium, now commercially available as Fibro PrismA. The impacts of the research have been significant; both its commercial impact on Puridify, and its impact on clients, helping to advance the development of life saving treatments.
Commercial Impact on Puridify
The global market for chromatography resin, a key component of biopharmaceutical manufacture is projected to grow from USD2,100,000,000 (12-2020) in 2019 to USD3,000,000,000 (12-2020) by 2024; a Compound Annual Growth Rate of 7.2%. The market is largely driven by the increasing demand for therapeutic antibodies. The efficiency gains over resin, made possible by Puridify and its Fibro technology platform (commercially available as Fibro PrismA) have huge potential not only of time saved, but also of scalability. The Fibro technology offers faster work rates, and allows a manufacturer to switch more easily between different biopharmaceutical products, potentially making advanced treatments more accessible to low- and middle-income countries.
These efficiency gains make the company extremely attractive to funders and investors. In 2013, the year Puridify was founded, the company won the first Oxbridge Biotech Roundtable (OBR) life-sciences business plan competition. SR One, the venture capital arm of GlaxoSmithKline, provided GBP100,000 and lab space at the Stevenage BioScience Catalyst as a result. This collaboration later led to Puridify winning the 2016 BioProcess International Award for “Best Collaboration” with GlaxoSmithKline to advance industrial evaluation of Puridify’s FibroSelect The company also acquired investment from SR One ( S1), UCLB and Imperial Ventures (GBP850,000 in 2014) ( S2). It received non-diluting funding from Innovate UK (then TSB) for further collaboration with Bracewell at UCL, in recognition of the importance of its research-led work.
This series of grants allowed the company to progress through the technology readiness levels starting with improvements in the material, progressing into device design and finally looking into future application of the technology in viral vector purification (2014-2018). In 2015 Puridify had a Series A funding round successfully raising GBP2,200,000 from SR One, UCLB and Imperial Ventures ( S3). By 2016, Puridify had 14 scientists at their site at Stevenage and 4 postdoctoral researchers working with Professor Bracewell at UCL via Innovate UK funding. The company has also won six Innovate UK Awards since 2013. Bracewell and Hardick were recognised as finalists in the BBSRC Innovator of the year competition in 2015 ( S4).
In 2017, GE Healthcare (the chromatography resin market leader) bought Puridify, recognising its innovation and potential and to gain “ access to exciting technology that could give considerable improvements for some customers in their purification step” ( S5). [TEXT REMOVED FOR PUBLICATION]. This patent, and the technology developed stem directly from research conducted with Bracewell. GE Healthcare maintained the Stevenage site and has grown its 17 staff (at the time of purchase) to 25, and expanded its facilities. In 2018 they opened a pilot scale manufacturing facility for their proprietary nanofibre adsorbent technology on the site ( S6). GE Healthcare was itself purchased by Danaher in 2020 and renamed Cytiva. As Cytiva, the company then launched the nanofiber based adsorbents as a commercial product in spring 2020, while tripling office space and further expanding the workforce. Cytiva is initially focusing on the purification of therapeutic monoclonal antibodies ( S7).
Impact on Clients
Since the commercial release of Fibro PrismA in 2020, customer testimonials of the product have drawn attention to large increases in productivity ( S8). The biologics expression team at AstraZeneca, evaluating fibro against standard chromatography, saw a 6-fold increase in throughput. The purification officer, called the resulting efficiency gains “ substantial… saving two staff one day each per week, so we can focus on more challenging work. It makes a big difference to us.” ( S8).
The Principal Scientist at LifeArc, says, “ The main benefits of Fibro PrismA are speed and efficacy. As an organization that focuses on translation and progressing work from early lab-based findings, Fibro PrismA is helping us to accelerate the research that brings transformative medicines to patients. We have seen an immediate impact on project timelines, including some of our Covid-19 related work” ( S8).
As these testimonies show, the impact is not simply felt in efficiency gains, but the corollary progress in the development of therapies that contribute to wider wellbeing. Fibro lowers the bars to entry for the manufacture of biopharmaceuticals. This technology, and the research that made it possible, is driving further innovation. As Puridify CEO and Bracewell’s former PhD student, says “ We see the continued growth of smaller players in the industry and Fibro is directly intended to be a more attractive option to these players. Following the launch of HiTrap Fibro PrimsA we have seen strong uptake from across the globe and a broad user base which provides a good base for the launch of Fibro products for GMP manufacturing due early in 2021” ( S9).
5. Sources to corroborate the impact
S1. SR One, the venture capital arm of GlaxoSmithKline, and Oxbridge Biotech Roundtable (OBR) have awarded £100,000 and a laboratory support package to Puridify (2013).
S2. Imperial Innovations seed funding (2014).
S3. Puridify completes series A funding (2015).
S4. BBSRC Innovator of the year finalist 2015.
S5. Puridify sale to GE Healthcare (2017).
S6. Expansion at Stevenage (2018); plans announced to open a 3,000 square-foot production facility for the technology at the Bioscience Catalyst Open Innovation Campus in Stevenage, UK.
S7. Launch of Fibro select (2020) by Cytiva.
S8. Customer testimonials: AstraZeneca and LifeArc.
S9. Testimonial from Puridify CEO.
- Submitting institution
- University College London
- Unit of assessment
- 12 - Engineering
- Summary impact type
- Technological
- Is this case study continued from a case study submitted in 2014?
- No
1. Summary of the impact
This case study focuses on Marine Engineering, illustrating three complementary strands of research for improving ship design, and focusing on improved safety, comfort, stability and performance for ships and vessels. From the original UCL trimaran concept, the US Navy has built a fleet of thirteen Independence Class ships. World leading construction companies of offshore installations such as Hyundai Heavy Industries (HHI) and Daewoo Shipbuilding and Marine Engineering (DSME), implement UCL research outputs for their safety engineering of topside modules of floating production storage and offloading vessels (FPSOs). Shipbuilder, Incat, have incorporated UCL outcomes to guide the design of their vessels, introducing structural changes and saving EUR4,700,000 worth of alloy and fabrication costs. Novel design and analysis methods have been incorporated into the MAESTRO software to optimise ship structural design (used globally across 23 countries), and Paramarine® (SURFCON) software (with over 200 user organisations worldwide).
2. Underpinning research
UCL Marine Engineering research focuses on improved ship engineering for defence, commercial and complex ship designs. This is presented in three complementary strands of research; i) novel design concepts for trimarans, catamarans and complex ships (ii) shipping optimisation through nonlinear finite element models and (iii) reduced waste emission from the shipping industry.
UCL research on ship design has focussed on novel designs for trimarans and catamarans and new design approaches for complex ships. UCL developed the trimaran ship concept and led research activities in this field; from initial design concept, computational and experimental research and analyses of ship trials, along with contributions to a Classification Society’s Ship Design Rules ( R1). The concept was adopted by the UK Ministry of Defence (MoD) with a scaled 6m trimaran model of a 3,000-tonne destroyer, designed at UCL. When commencing an extensive series of trials for design and operational performance in 2000 (such as sea-keeping and helicopter operations), the results of this UCL-led research were sufficiently promising for the Defence Evaluation and Research Agency (DERA) to commission a two-thirds-scale Trimaran Technology Demonstrator built by Vosper Thornycroft, Southampton (UK).
UCL revolutionised the trimaran concept through predicted performance from hydrodynamic and structural perspectives, in turn publishing a comprehensive guide to the preliminary design of trimaran vessels ( R2). UCL research into trimaran performance continued through Office of Naval Research (ONR) funding with The Atlantic Center for the Innovative Design and Control of Ships (ACCeSS), with UCL as the only UK academic partner. Working with the Naval Surface Warfare Center (NSWC) Carderock on the design, testing and technology development for trimaran hullforms research addressed parametric resonance (the interaction of waves with hullform) and side-hull positioning, namely the relative location of the smaller sidehulls to the centre hullform ( R3).
Catamaran hullforms are predominantly used as high-speed craft for both commercial and naval applications. They need to be lightweight, but strong enough to withstand loads imparted onto them from large waves. Research at UCL, in collaboration with Incat Tasmania, Revolution Designs and the University of Tasmania, has investigated the motions and loads characteristics of high-speed craft through a combination of numerical work, full-scale measurements and physical model experiments ( R4). This work has been funded by a series of Australian Research Council Linkage grants, the most recent awarded in 2018; with additional partners being the National Research Council of Italy - Institute of Marine Engineering (CNR-INSEAN) and the University of New South Wales. Results from both towing tank and drop test experiments with a hydroelastic model provided a new understanding of the effect of hullform shape on the magnitude of wave loads and how changes to the form of the centrebow can reduce the loads experienced by the vessels ( R4).
UCL research into a more architectural approach to complex ship design resulted in a highly novel approach, the Design Building Block (DBB) approach. This changes the basis of the initial ship synthesis and hence the resultant design process from the largely "outside-in" underwater hull form focus to an "inside-out" architectural approach, integrated with traditionally preferred sizing with a balance between weight, space and stability. By driving the size of a given design option from the internal and upper decks architectural demands this enables a more informative design exploration, bringing critical operational and human aspects to the fore in initial complex ship design decision making ( R5) and with this a better basis for costing and efficient design for production.
From a safety perspective, accidents associated with ships and offshore structures continue to occur and can lead to environmental catastrophes with loss of lives and assets. Work at UCL identified that qualitative approaches with intuitive models and insights are not accurate enough to calculate frequency and consequence and assess risks. Therefore, to improve floating production storage and offloading vessels (FPSOs) safety against accidents, quantitative risk assessment methods have been developed using advanced computational models and physical model testing.
A new probabilistic method was developed to select a set of credible accident scenarios, where probability density distributions for individual random parameters affecting an accident were characterised based on a large database of historical evidence and a sampling technique was employed to select a limited number of realistic scenarios. Nonlinear finite element method models involving structural crashworthiness in accidents have been formulated for the consequence analysis. Ultimate Limit States (ULS) for ship structural design optimisation with multiple objectives, were implemented for ship optimisation process. ULS calculations ( R5, R6) were incorporated in ship design software Paramarine® and MAESTRO, to perform fast ULS calculations at each iteration step for the optimisation process.
Full-scale or large-scale physical model tests on steel stiffened plate structures (which are the dominant feature of ship and offshore structures), have been conducted in association with direct measurements of welding-induced initial imperfections, ultimate compressive limit states at cryogenic condition triggered by brittle fracture, ultimate limit states under lateral patch loading in fires, blast pressure characteristics in hydrocarbon explosions, and collision impacts between ships and icebergs in Arctic operations ( R6, R7).
Global shipping currently accounts for approximately 3% of the world’s total greenhouse gas emissions. Two major EPSRC research projects were led by UCL to find solutions to reduce these emissions. UCL developed technical models of ship performance with the ability to accurately predict the influence of alternative fuels, hydrodynamic devices and efficiency improvement techniques, such as sails and micro bubbles, on fuel consumption and emissions. A concept design tool, the Ship Impact Model (SIM), was developed to rapidly calculate the technical performance of a vessel with one or more Carbon dioxide Reducing Technologies (CRTs) at an early design stage. The SIM was used to assess which selection (individual or combination) of CRTs have the most potential, in terms of cost-effectiveness and under other technical, operational and regulatory influences ( R8). These technical models were then integrated into a UCL-developed techno-economic model of the global shipping industry, GLOTRAM. The GLOTRAM model reflects changes in the shipping sector by simulating its growth over time.
UCL researchers identified that greater efficiency could be achieved through waste heat recovery and worked with a marine diesel-engine manufacturer (MTU), Lloyds Register and Bowman Power Ltd with funding from Innovate UK. In this work, the waste heat recovery process was modelled and practical testing carried out in conjunction with Cranfield University. The energy efficiency results were applied to typical operational profiles of small ships (such as ferries and coastal tankers) to determine overall efficiency savings; typically, savings of 5% were identified leading to a payback in approximately six years.
3. References to the research
Andrews DJ (2003) ‘A creative approach to ship architecture’, RINA Transations International Journal of Maritime Engineering, 145. DOI Ref No. 10.3940/rina.ijme.2003.a3.9031
Andrews DJ, Chapter 46 `Multihulls', Ship Design and Construction (Ed. T. Lamb) SNAME, New Jersey. 2004. Volume II: ISBN-13: 9780939773411
McDonald TP, Bucknall RWG, Greig AR. (2013) Comparing Trimaran Small Waterplane Area Center Hull (TriSWACH), Monohull and Trimaran Hullforms: Some Initial Results. Journal of Ship Production and Design, 29 (4). https://doi.org/10.5957/jspd.2013.29.4.211
Shabani B, Lavroff J, Davis M, Holloway DS, Thomas G. (2018) Slam loads and kinematics of wave-piercing catamarans during bow entry events in head seas. Journal of Ship Research 62(3), September 2018, pp. 134-155(22). doi: 10.5957/JOSR.180001.
Andrews DJ (2006) Simulation and the Design Building Block approach to the design of ships and other complex systems. published in Proceedings of the Royal Society Series A (2006) 462. https://doi.org/10.1098/rspa.2006.1728
Paik JK (2018) Ultimate limit state analysis and design of plated structures’, 2nd Ed, John Wiley & Sons, Chichester, UK, (ISBN 978-1-119-36779-6).
Paik JK (2019) Advanced structural safety studies with extreme conditions and accidents’, Springer, Singapore. (ISBN 978-981-13-8244-4).
Calleya J, Pawling, R, Greig, A. (2015) Ship impact model for technical assessment and selection of Carbon dioxide Reducing Technologies (CRTs). Ocean Engineering, 97, pp 82-89. DOI: 10.1016/j.oceaneng.2014.12.014
4. Details of the impact
UCL engineering continues to work on shipping optimisation for defence and commercial use, to improve ships’ design, performance, safety and stability. For example, through novel design shipping concepts, research outputs continue to generate shipping contracts and reduce manufacturing costs. UCL work has also implemented additional safety parameters through ship design software, in turn promoting environmental changes for shipping emissions pathways. As such, work on low carbon technology and waste recovery have reduced environmental impact in the naval industry.
UCL trimaran concept in shipping industry
UCL developed the new concept of a trimaran ship; the research demonstrated advantages of trimaran ships for ferries and naval vessels ( R1-R3). These ships have high speed characteristics due to their slender hulls, large deck areas for carrying cargo and equipment, inherently good performance in waves (over 50% reduction in motion sickness compared to a catamaran), yet providing extended operational profiles compared to monohulls (up to 70% improvement) ( S1). Large ship builders have used UCL research outputs ( R1-R3) to build their vessels. For example, 13 Independence Class trimarans of Littoral Combat Ships (LCS) have been constructed for the US Navy between 2010-2020 (the latest USS Savannah was launched on 8th September 2020). Four LCS are currently under construction with a further three on order (S2), with the contract for each vessel worth approximately USD584,000,000 ( S2). UCL research also led Austal USA (a global defence and commercial ship builder) to construct four high speed trimaran ferries for Fred Olsen Cruise Lines, each costing approximately AUD95,000,000 (S2).
Another large high-speed ferry builder, Incat, has used research outputs ( R4) to guide the design of their vessels, to ensure that their vessels are structurally reliable. UCL research has led to changes in the bow shape of Incat vessels to reduce the wave loads and improve passenger comfort (by 25%), leading to structural weight savings of the order of “[TEXT REMOVED FOR PUBLICATION] in large vessels, this reduction in alloy and fabrication costs is worth approximately [TEXT REMOVED FOR PUBLICATION]” (S3).
The DBB approach ( R5) has be used to develop ship designs for organisations and companies such as the UK MoD, BMT, DSTL, UK Shipbuilders & Shiprepairers Association, Canadian Defence Dept, US Navy ONR and Columbian Navy. Many of these studies were in support of governments and industry decision-making on major warship programmes (e.g. UK Type 26 Frigate, Canadian Joint Support Ship programme, UK Offshore Patrol Vessels, new Colombian Frigate). The DBB approach has also provided insights to inform specific design policies (e,g, topside design (NDP), personnel movement beyond just escape (UK DNA), design for survivability (DSTL), AXV impact on ship design (Babcock, BAES, NDP) and distributed systems (USNavy-ONR).
Improved safety for naval architecture design
UCL research into safety approaches ( R6, R7) has led to changes of practice in global industry leaders. The outcomes from UCL research associated with quantitative risk assessment and management against fires and explosions have been transferred to the world’s leading construction companies of offshore installations, namely Hyundai Heavy Industries (HHI) and Daewoo Shipbuilding and Marine Engineering (DSME). They partnered in the Joint Industry Projects and are using research outputs ( R6, R7) for their safety engineering of topside modules of FPSOs, for safer structures against extreme conditions and accidents. The outcomes have been used to achieve safer structures with improved tolerances against such extreme conditions and accidents. HHI state (S4) that using research outcomes has “ provided the impacts associated with not only economical benefits by lowering engineering costs but also safer structural designs by enhancing the safety and production quality. Depending on the complexity and size of structures, the benefits have been achieved up to 5 million USD per vessel”.
UCL research outputs on ULS ( R5, R6) have been directly implemented into MAESTRO software, for design optimisation. Specifically, into ALPS/ULSAP and ALPS/HULL computation modules, to provide computational efficiency and greater accuracy for buckling and ultimate strength for plates and stiffened panels, and hull girder collapse for ships. These outputs have been successfully integrated into MAESTRO to improve ship structural design. MAESTRO Marine LLC state “ The combined capabilities of MAESTRO with ALPS/ULSAP has ensured that MAESTRO has an advanced capability for structural panel-level limit-state analysis. Together the ALPS computational tools enable large scale optimization of sophisticated warships and advanced commercial vessels…and in supporting effective in-service structural engineering for ships through their life cycles.” (S5).
There are 90 active ALPS users are in 23 countries, including Navy (eg US, Japan, Australia, Spain, Brazil, Columbia, South Korea), Coast Guard (eg USCG) and engineering companies (eg Navantia, Ingles, BIW, DSTO, SeaxeMers, Serco). User SpaarnWater have used Maestro for structural evaluation of maritime objects for over a decade (S6). In a testimonial SpaarnWater state “ MAESTRO is an excellent tool to perform a structural analysis of a complete maritime structure already in an early stage of the design process supporting the naval architect in his design decisions. SpaarnWater will continue to use MAESTRO as its main tool in structural design and analysis of maritime objects.”
Qinetiq, another user of UCL computational models through Paramarine®, state the tool is " an integrated naval architectural design and analysis tool set (enabling) seamless collaboration between global teams", including "over 200 organisations worldwide" and used on " designs from aircraft carriers and submarines to commercial ships and megayachts" (S7).
Reducing the environmental Impact of shipping
Through stakeholders’ collaborations, UCL research outputs have also helped reduce the environmental impact of the shipping industry by providing tools that support development of low carbon technology and better waste recovery. The improved technical models for ship designs, technology developments, and low carbon technology ( R8) were amalgamated into GLOTRAM, UCL Energy Institute’s (UCL-EI) techno-social-economic model of the global shipping industry. GLOTRAM influenced the shipping industry through changes in transport demand, macroeconomics (such as fuel, carbon price and newbuild price inflation), and the availability of technology and regulation (such as regulations on greenhouse gases and other emissions to air).
As such, the success of UCL-EI collaboration led to the allocation of the 3rd IMO GHG study, commissioned by the UN agency International Maritime Organisation (IMO) estimating the total GHG emissions from shipping; and has become a key reference in industry and policy debates. This work was submitted in its entirety to the IMO by the governments of Belgium, Denmark, France, Germany, Marshall Islands, Netherlands, Solomon Islands, Tonga, Tuvalu in the 71st session UN IMO Marine Environment Protection Committee (MEPC), at a critical point in the negotiation leading up to the climate deal (S8). Not only has the MEPC become the key reference for future shipping emissions pathways aligned with the Paris Agreement temperature goals (S9), but also provides technical background for specifying key commitments in the UK government’s breakthrough policy Clean Maritime Plan, as well as to achieve UK government objectives on reaching net-zero by 2050.
Through the UCL-Bowman Power collaboration on marine engines, UCL research outputs on waste recovery led to the development of a new marine waste heat recovery unit. Independent tests at Cranfield University showed that this new system “ recovers 30% of waste heat thereby improving efficiency in the region of 5%” (S10). It is now being readied for commercial and naval marine markets with ongoing discussions with shipping company Stena.
5. Sources to corroborate the impact
Is this the world’s best ship design? The Austal 102 trimaran: http://bit.ly/GCOYvA
Austal News
Testimonial email from INCAT designer
Testimonial letter from managing director, HHI safety engineering
Testimonial letter from Managing Partner MAESTRO Marine LLC
Testimonial from SpaarnWater: https://www.maestromarine.com/testimonials/
Case Study: Paramarine® for Commercial Vessels https://www.qinetiq.com/en/blogs/paramarine-case-study
IMO (2018) Resolution MEPC.304(72) on Initial IMO Strategy on reduction of GHG emissions from ships.
Testimonial letter from former Head of Air Pollution and Energy Efficiency at the International Maritime Organization (IMO). ( From Bartlett EI Impact Statement)
- Submitting institution
- University College London
- Unit of assessment
- 12 - Engineering
- Summary impact type
- Technological
- Is this case study continued from a case study submitted in 2014?
- No
1. Summary of the impact
UCL research on properties of complex formulations (in particular rheological changes and flow) has led to the development of a rheological model and computational fluid dynamics (CFD) simulations, implemented by [TEXT REMOVED FOR PUBLICATION] for manufacture of their [TEXT REMOVED FOR PUBLICATION] . The new and improved methodologies devised by UCL and applied by [TEXT REMOVED FOR PUBLICATION] have reduced production time by [TEXT REMOVED FOR PUBLICATION] , reduced technical assessment time for new formulations by [TEXT REMOVED FOR PUBLICATION], and increased confidence in current manufacturing processes. The research has increased manufacturing efficiencies and led to alternative design processes, resulting in an increase in annual turnover for [TEXT REMOVED FOR PUBLICATION] . The research has been applied to assess complex fluids in the petrochemical industry and paved the way for more industrial collaborations, including with global leaders in sustainable technologies such as Johnson Matthey Plc.
2. Underpinning research
Oral care products such as toothpastes and gels (including active ingredients), play an important part in maintaining good oral healthcare and preventing diseases. These products have advanced enormously in the past 20 years in terms of quality, function and effectiveness. This increased level of sophistication, along with the complex rheological behaviour, poses many product formulation and process development challenges to healthcare companies, which aim to deliver high-value products to consumers. The standard process development and optimization work requires extensive and time-consuming product rheological characterisation at lab scale, preliminary feasibility exercises at pilot scale and thorough experimental scale-up work from lab to pilot and from pilot to production scales. Uncertainties in the manufacturing process because of lack of understanding of the effect of process conditions on the formulation properties, means that companies produce based on forecast. This usually entails production of volumes larger than those required.
Recently non-aqueous formulations have been introduced in oral healthcare to protect the stability of water sensitive active ingredients up to the point of application. They are prepared by mixing gels produced at elevated temperature with high viscosity non-aqueous solutions. Non-aqueous formulations have different rheological behaviour compared to their aqueous counterparts, while in general require longer mixing times [TEXT REMOVED FOR PUBLICATION]. The non-aqueous formulations are strongly viscoelastic and thus temperature sensitive. The lack of previous lab and pilot plant data for these formulations necessitates extensive laboratory, feasibility and scale-up studies. To overcome these limitations reliable rheological models are required for new formulations. These models can then be implemented within Computational Fluid Dynamics (CFD) modelling tools to simulate complex real conditions in industrial unit operations. Once validated against experimental data, the rheological models and CFD simulations can predict product quality characteristics in a cost-effective manner, yet building fundamental process knowledge.
In UCL’s Department of Chemical Engineering and through a consultancy project, Case and Impact studentships and further industrial and EPSRC funding, a systematic approach has been developed by Professor Angeli and Dr Mazzei to characterise the complex rheology of non-aqueous oral formulations and to improve mixing for current formulations. Professor Angeli and her research group carried out extensive experimental measurements to develop a rheological model of the formulations for a variety of temperatures and compositions ( R1). The rheological model developed was then implemented in a Computational Fluid Dynamics (CFD) code. As a validation measure for the CFD code, power requirements predicted computationally were compared against those obtained experimentally at the UCL laboratory and very good agreement was found, which confirmed the validity of the approach.
The rheological and CFD models developed in ( R1) were then used to study the power consumption and the mixing in the industrial scale units equipped with complex impeller blades and holes. The predictions were validated against detailed experimental data in scale down systems in the UCL laboratory ( R2). The measurements included velocity profiles and flow patterns obtained from advanced laser-based particle image velocimetry (PIV) approaches developed by Professor Angeli’s group ( R3), supported by EPSRC funding. Results indicated that in the current vessel configurations large velocities develop around the blades, however in the majority of the vessel the velocities were low. In addition, the impeller configuration with holes was observed to increase the shear rate locally, which reduces viscosity for shear thinning fluids ( R2).
At industrial scale, temperature of the formulation usually varies with detrimental effects on product quality. Detailed knowledge of the effect of temperature on gel rheology can reduce the number of failed batches and hence has been used to design novel, more efficient process routes. As a result of previously developed methodologies by Professor Angeli ( R1, R2), a new intensified continuous approach was then proposed for the initial stages of the production of the oral formulation. In this approach, low viscosity fluids are mixed together and the gelation process takes place subsequently at room temperature ( R4). As such, the mixing is faster, while the heating and temperature control requirements are significantly reduced.
The rheological studies have since been extended to include solid suspensions, which is the next step in the manufacturing process of oral healthcare products. Implemented in CFD ( R5), the rheological models of solid suspensions have been used to understand the mixing of the solids in stirred vessels as used by [TEXT REMOVED FOR PUBLICATION]. The CFD modelling and experimental approach have also found applications in other processes that involve dispersions. For example, it has been used to predict the flow and separation characteristics of liquid-liquid emulsions in pipes, as encountered during the transportation of oil multiphase mixtures relevant to the oil and gas production and to the separation for pharmaceutical compounds ( R6).
3. References to the research
Cortada-Garcia M, Dore V, Mazzei L, Angeli P. (2017) Experimental and CFD studies of power consumption in the agitation of highly viscous shear thinning fluids. Chem Eng Res Des, 119, 171-182. doi: 10.1016/j.cherd.2017.01.018
Cortada-Garcia M, Weheliye WH, Dore V, Mazzei L, Angeli P. (2018) Computational fluid dynamic studies of mixers for highly viscous shear thinning fluids and PIV validation. CES, 179, 133-149. doi: 10.1016/j.ces.2018.01.010.
Voulgaropoulos V, Angeli, P. (2017) Optical measurements in evolving dispersed pipe flows. Experiments in Fluids, 58 (12), 170. doi: 10.1007/s00348-017-2445-4.
Migliozzi S, Angeli P, Mazzei L. (2019) Gelation kinetics of non-aqueous carbopol dispersions. Colloids and Surfaces. Physicochemical and Engineering Aspects, 577, 84-95. doi: 10.1016/j.colsurfa.2019.05.051.
Jamshidi R, Angeli P, Mazzei L. (2019) On the closure problem of the effective stress in the Eulerian-Eulerian and mixture modelling approaches for the simulation of liquid-particle suspensions. Physics of Fluids, 31, 013302. doi: 10.1063/1.5081677.
Voulgaropoulos V, Rashid J, Mazzei L, Angeli P. (2019) Experimental and numerical studies on the flow characteristics and separation properties of dispersed liquid-liquid flows. Physics of Fluids, 31, 073304. doi: 10.1063/1.5092720.
4. Details of the impact
The rheological model developed at UCL and implemented in CFD simulations ( R1, R5,R6) has significantly enhanced product and process knowledge of the mixing of complex fluids. This rheological model was implemented by [TEXT REMOVED FOR PUBLICATION] ( S1,S2) and, according to [TEXT REMOVED FOR PUBLICATION] Annual Report 2019: “ recommended most often for sensitivity in 70% of markets” ( S1). [TEXT REMOVED FOR PUBLICATION]. Professor Angeli’s research contributes to [TEXT REMOVED FOR PUBLICATION] ( S3). The research also contributes to [TEXT REMOVED FOR PUBLICATION].
Professor Angeli shared progress of her underpinning research ( R1-R6) with [TEXT REMOVED FOR PUBLICATION] via several routes. These include direct meetings between Professor Angeli and her group and the company, emails, visits, round table discussions and presentations to the company, participation of research students in the [TEXT REMOVED FOR PUBLICATION], PhD annual conference and secondments of PhD students to the company. Within the company the information has been disseminated from R&D into the production sites through points of contact and trials. This has led to optimised production time and processing and personal development for researchers.
UCL’s novel modelling approach to optimise production time and manufacturing processes
UCL’s viscosity model and supporting CFD studies were used to reduce production time and optimise the process. The viscosity of the gel formulation, which influences mixing, is very sensitive to temperature. Previously the temperature range was used as one control of the gelation. The knowledge of the detailed correlation between temperature and viscosity ( R1), enabled the operation of the mixing unit over a tighter temperature window that reduced the batch cycle time. Through reduction of batch cycle times, Professor Angeli’s work therefore helps respond to consumers’ higher demand to address tooth-sensitivity with access to products in the UK and worldwide such as Romania, Saudi Arabia, the USA and South America to name a few ( S4,S5).
Specifically, the optimised temperature range for core gel premix led to a reduction of the batch cycle time of [TEXT REMOVED FOR PUBLICATION] . UCL’s technique therefore [TEXT REMOVED FOR PUBLICATION] ( S2). As a result of better operation and optimal process control following Professor Angeli’s and Dr Mazzei’s CFD studies contributing to [TEXT REMOVED FOR PUBLICATION] was able to meet consumers demand through over the counter products and [TEXT REMOVED FOR PUBLICATION]
UCL’s rheology model was also used as a fast-technical assessment tool for new non-aqueous formulations. It enabled risk quantification when working in near critical conditions, thus reducing the need of costly pilot scale trials. This has led to timing reduction of [TEXT REMOVED FOR PUBLICATION] ( S2). The detailed rheological studies from UCL and the effect of temperature have revealed the kinetics and times involved in the gelation process and led to alternative processing routes where mixing of low viscosity materials at room temperature precedes the gelation ( R4).
This novel approach ensures faster processing times, better mixing and reduced heat requirements; in turn [TEXT REMOVED FOR PUBLICATION] ( S2). A recent survey conducted by the UK government in 2020 showed that the number of users for the [TEXT REMOVED FOR PUBLICATION] range increased by 9% in the UK (from 2018 to 2019) ( S6); this shows that Professor Angeli’s modelling continues to facilitate ease of toothpaste productivity and meeting consumers increased demand to address their oral health. The ability to meet consumers demand through innovation is no surprise in oral healthcare, since “ Customers seek innovative, multifunctional oral care products that can deliver results and help maintain oral hygiene” ( S7).
[TEXT REMOVED FOR PUBLICATION]
Panagiota’s work on complex fluids has supported market growth for [TEXT REMOVED FOR PUBLICATION] . Her work has contributed to a brand worth GBP270,000,000 in book value and contributing to the 7% growth of oral health sales ( S1). Professor Angeli’s work also initiates energy savings, in alignment with [TEXT REMOVED FOR PUBLICATION] current commitment of “t ackling climate change…reducing its carbon footprint in line with the Paris Agreement” ( S1).
Substantial training and personal development for researchers
The UCL research team have contributed to training company stakeholders and also the next generation of scientists. Through the [TEXT REMOVED FOR PUBLICATION] -UCL collaboration, PhD students received industrial preparedness through [TEXT REMOVED FOR PUBLICATION] leadership and experts in the field ( S2). They spent time working on the company site, where they received training on safety and industrial practice. A former PhD student seconded to [TEXT REMOVED FOR PUBLICATION] for 6 months as a Product Development Engineer, is currently employed as a Product Development Engineer at Repsol, Spain supporting development of motorcycle engine oils, working with complex viscous fluids and using “ all skilled acquired (…) at UCL and at [TEXT REMOVED FOR PUBLICATION] ” ( S8) . As both lubricants and toothpastes are complex viscous fluids, the Product Development Engineer at Repsol, is currently implenting skills gained through the UCL-[TEXT REMOVED FOR PUBLICATION] collaboration solving motorcycle engine oil problems.
Similarly, one post-doctoral research assistant (PDRA) has now progressed to an academic post focusing on CFD research and teaching, while another PDRA has moved onto data analytics. The UCL-[TEXT REMOVED FOR PUBLICATION] partnership is therefore, promoting transferrable technical skills (such as communicating technical information to versatile audience and senior company leads) in industry within a short timeframe.
Application of mathematical modelling in industry
The methodological approach developed which combines the detailed characterisation of complex mixtures and the subsequent development of models ( R6), have attracted further collaborations. As an example, Johnson Matthey Plc (JM), a global leader in sustainable technologies, is currently collaborating with Professor Angeli looking at continuous processes involving complex multiphase mixtures for separations in the pharmaceuticals industry. A Principal Scientist for Separation Technologies and Process Chemistry at JM , states that ‘ JM was very attracted to working with Professor P. Angeli at UCL for her expertise in fundamental chemical engineering science. In particular, her on-going in-depth work on complex multiphase flows, advanced experimental capabilities, mathematical modelling, and the characterisation of mixture properties’ ( S9). In January 2020, this led to JM funding an EPSRC industrial CASE PhD award of GBP39,132 over four years. As of December 2020, the UCL-JM collaboration has already provided new understanding on novel design and optimisation for extraction flow systems for JM, which they continue to pursue.
5. Sources to corroborate the impact
Company annual report 2019
Testimonial from collaborator
Brushing up on the facts. Shelf Life: Ireland’s Retail Authority
Case studies
Global Sensitive Toothpaste Market 2019-2023
Vendor Analysis in UK and US
Global Sensitive Toothpaste Market
Testimonial former PhD student
Johnson Matthey’s Testimonial
- Submitting institution
- University College London
- Unit of assessment
- 12 - Engineering
- Summary impact type
- Technological
- Is this case study continued from a case study submitted in 2014?
- No
1. Summary of the impact
In March 2020 the UCL-Ventura team designed a simple, cost-effective and reusable breathing aid for COVID-19 patients which received MHRA (regulatory) approvals in just 10 days. The UK Government ordered 10,000 devices, manufactured within one month, with 125 NHS hospitals supplied to-date across England, the devolved nations and crown dependencies. The UCL-Ventura blueprints were released at no cost and downloaded by over 1,900 teams from 105 countries by December 2020. As a result, more than 20 countries (including India, Mexico, Pakistan, Peru, Paraguay and South Africa) have successfully manufactured large numbers of the devices locally and deployed the UCL device to hospitals. By December 2020, the Ventura team had been featured in over 2,000 global news articles including BBC World, Sky News and Aljazeera. As engineering co-lead, Professor Tim Baker’s effort during the pandemic has been recognised in 2020’s new Honours list, and he has been awarded an MBE for services to healthcare in the UK and abroad.
2. Underpinning research
Professor Shipley has worked extensively in combining computational modelling with bench and lab-based experimental studies to inform device design in medicine and healthcare. This has included developing mathematical and computational models to define design parameters and operating criteria for medical devices. For example, she has developed computational simulations of fluid and oxygen transport in tissue engineering bioreactors, alongside benchtop testing of flows, pressures to calibrate the models. Professor Shipley has also developed optimization methods that use these data to calibrate the models, and thus accurately define design requirements and operating parameters that optimise bioreactor outputs ( R1, R2). These integrated frameworks of computational modelling and experimentation have been extended to a range of healthcare devices, for example the optimisation of spraying parameters to deliver therapeutic cells to the retina in ophthalmology ( R3). This includes collaboration with Professor Tim Baker (UCL-Ventura Engineering co-lead), bringing together his extensive track record in engineering design from the motorsports industry, with Professor Shipley’s expertise in healthcare and simulation, to work together on medical device design ( R3). These established capabilities in simulation, bench characterisation and engineering design were pivotal to the success and rapid delivery of the UCL-Ventura device.
The first SARS-CoV-2 (COVID-19) cases were detected in the UK on the 31 January 2020, and by March admissions to intensive care units (ICU) across the country began to increase rapidly. The UCL-Ventura team (spanning UCL engineers and University College London Hospital (UCLH) intensive care specialists) first met to discuss their response to the COVID-19 pandemic on 17 March 2020 and, having formed a consortium with industry partners (Mercedes High Performance Powertrains, Oxford Optronix), delivered 10,000 non-invasive breathing aids for treating COVID-19 patients by 15 April 2020 ( R4). The UCL-Ventura is a continuous positive airways pressure (CPAP) device, providing non-invasive respiratory support for treating COVID-19 patients with advanced respiratory failure. It is purely mechanical, making it simple to rapidly manufacture and train healthcare workers to use – these were both essential criteria for both delivery and NHS update within the tight timescale of the first wave of COVID-19 in March 2020.
The UCL-Ventura team were highly cognisant of the rapid timescales pressures of the first COVID-19 wave - they needed to design a medical device, submit and receive medical approvals from the Medicines and Healthcare products Regulatory Agency (MHRA), mass manufacture and deploy to the NHS in weeks. The team started by reverse-engineering an off-patent, previously CE-marked device (the Phillips WhisperFlow), given its established clinical safety and efficacy base, and the potential for quick regulatory approvals. The NHS were anticipating unprecedented demand on hospital oxygen systems to provide oxygen therapy to a large volume of patients. In response and building on Professors Shipley and Baker’s expertise in engineering design and computational modelling, the UCL-Ventura team redesigned specific features of the flow generator, such as the air-entrainment port, to minimise oxygen utilisation, forming the Mark II device. Concurrently, they optimised the breathing circuit configuration for single use (tubing, valves, filters, masks), which connect the CPAP to the patient, to minimise circuit resistance, improve patient comfort and minimise oxygen wastage.
The redesign of the Ventura flow generator and breathing circuit configuration was underpinned by a platform of computational fluid dynamics (CFD) modelling and bench testing, adapted from Professor Shipley’s publications ( R1-R3) and building on the existing research portfolio that Professors Shipley and Baker have developed over the last decade. For example, CFD simulations were used to map the flow and profile pressure profiles throughout the UCL-Ventura and connected breathing circuits, and computational experiments were performed to explore the impact on oxygen utilisation of varying features of the air-entrainment port and breathing circuit configuration. Concurrently, a bench-top simulator was setup to mimic patient breathing, and to measure the pressures and flows at different locations in the circuits. Design changes implemented in the Mark II device were defined by a combination of these approaches and went forward to mass manufacture.
Ultimately, the team designed and received UK-regulatory approval for the reusable UCL-Ventura CPAP in 10 days, manufactured 10,000 devices within one month, supplied 125 NHS hospitals, and released the designs for international uptake with at least 25,000 devices manufactured by other global teams to-date ( R4).
3. References to the research
Shipley RJ, Jones GW, Dyson RJ, Sengers BG, Bailey CL, Catt CJ, Please CP, Malda J. (2009) Criteria for a Printed Tissue Engineering Construct: A Mathematical Homogenization Approach. J Theoretical Biol. Aug; 259(3):489-502. doi:10.1016/j.jtbi.2009.03.037.
Shipley RJ, Davidson AJ, Chan K, Chaudhuri JB, Waters SL, Ellis MJ. A (2011) Strategy to Determine Operating Parameters in Tissue Engineering Hollow Fiber Bioreactors. Biotechnology and Bioengineering. 108(6):1450-1461. doi.org/10.1002/bit.23062.
Nweze M, Baker T, Limb GA, Shipley RJ. (2020) Insights into the Design of Spray Systems for Cell Therapies for Retinal Disease using Computational Modelling. Mat Biosci Eng 17(3):2741-2759. doi:10.3934/mbe.2020150.
Singer M, Shipley R, Baker T, Cowell A, Brealey D, Lomas D. (2020) The UCL Ventura CPAP Device for COVID-19. Lancet Respiratory Medicine 8(11) P1076-1078, doi: 10.1016/S2213-2600(20)30422-7.
4. Details of the impact
In a “ remarkable collaboration of medicine” (Lord Agnew ( S1)), the UCL-Ventura team brought together engineers at UCL and Mercedes AMG High Performance Powertrains (HPP) with critical care consultants at UCLH – one of the largest UK teaching hospitals. Against the national backdrop of the UK Ventilator Challenge and predicted need for up to 30,000 mechanical ventilators, the UCL engineers and UCLH critical care specialists, recognised that CPAP devices that are well-established as a “halfway house” between an oxygen mask and invasive mechanical ventilation and can be offered outside ICUs could help, but there was an acute national shortage of CPAP devices available.
Based on the experiences of China and Italy, CPAP had the potential to alleviate around 50% of patients from progressing to mechanical ventilation, improving patient outcomes as well as enabling vital critical care resource to be reserved for those patients who needed it the most. Computational modelling and engineering design were pivotal components to the innovation pipeline, in turn enabling national and international collaborations with engineering companies, international governments and not-for-profit organisations, to address global healthcare needs.
The UCL-Ventura team first met on 17 March 2020. Within 100 hours, they had designed and manufactured the first reusable UCL-Ventura prototypes and began testing them on the wards at UCLH. Within 10 days (27 March), the Mark I UCL-Ventura received regulatory approvals for use as part of the emergency COVID-19 response from the MHRA, with the Mark II device following days later. By 15 April 2020, Mercedes HPP had manufactured 10,000 devices, with 125 NHS hospitals supplied by December 2020. On 5 April, the blueprints of the UCL-Ventura were released at zero cost, downloaded over 1900 times across 105 countries, with extensive manufacture and hospital deployment by around 20 teams internationally by December 2020.
From computational modelling to regulatory approvals and mass-manufacture
Professors Shipley and Baker’s expertise in computational modelling, bench testing, engineering design and medical devices ( R1-R3) was pivotal in the rapid design and deployment of the UCL-Ventura. This expertise enabled the reverse-engineering of the Philips WhisperFlow, with prototypes ready for testing at UCLH within 100 hours. Simulation work on the flow profiles generated in the flow generator and accompanying breathing circuits were essential for their redesign to form the Mark II UCL-Ventura device, approved by the MHRA within 13 days of the first meeting. This simulation and design work enabled a 70% reduction in oxygen utilisation, essential for deployment in the NHS at a time of unprecedented demand on hospital oxygen supplies ( S2). Ultimately, five MHRA approvals were obtained (Mark I and Mark II CPAP, 2 oxygen analysers, 1 CPAP hood), all progressing to mass manufacture and distribution to NHS hospitals. The manufacturing excellence provided through Mercedes AMG HPP was pivotal; machines that would normally produce F1 components were used for manufacturing reusable CPAP devices to meet the global demand for the device.
Supporting the National Health Service through industrial partnerships
In April 2020, the Department of Health and Social Care ordered 10,000 CPAP devices ( S3), completed within “ 15 days from the confirmation of order’” (Managing Director of Motorsports, Formula 1) ( S3), with UCL leading on the [TEXT REMOVED FOR PUBLICATION]. Production was conducted at the Brixworth Formula 1 Northamptonshire factory at a maximum rate of up 1,000 devices a day ( S4). Partnering with automotive logistics company G-TEM, CPAP kits were distributed across more than 125 NHS hospitals in England, the devolved nations, crown dependencies and overseas territories. The General Secretary of the European Society of Intensive Care Medicine highlights that CPAPs enabled large UK hospitals to offer “ life-saving treatments to patients in a timely fashion…take critically ill patients from local trusts”, and “ prevented many patients from being exposed to the risks of sedation and mechanical ventilation” ( S2).
Not only has the UCL team enabled “ rapid mass production.. to be distributed speedily’ across many UK hospitals (Chief Executive at UCLH), but also ‘ the device has been a game changer in the management of a very large number of COVID-19 patients with respiratory insufficiency…in the United Kingdom” ( S2). During the second wave response for Covid-19, 60 devices were provided to both University Hospital Lewisham and Queen Elizabeth Hospital Woolwich. According to the Consultant in Intensive Care Medicine at University Hospital Lewisham, “ within 2 or 3 minutes of consumables being assembled’, patients could benefit from the UCL innovation and there were “ no reported patient clinical incidents during the time these devices were used” ( S2). The availability of the UCL-Ventura CPAPs contributed to “ reduction in secondary harm caused by mechanical ventilation and associated organ dysfunction’ by reducing rate of invasive mechanical ventilation by over 50%” ( S2).
There has been a marked shift in clinical practice across the UK since the beginning of the pandemic with far greater use of CPAP as hospitals recognised this was both an effective strategy and, crucially, spared stretched intensive care resources for the most critically ill. From March to June 2020, use of mechanical ventilation fell by 26% for equally sick patients, intensive care stay has halved for survivors, and mortality fallen by a quarter ( S5).
International collaborations to improve healthcare systems and patients’ outcomes
By mid-April 2020, to contribute to the global humanitarian effort, the consortium released blueprints of the full design and manufacturing instructions at zero-cost to support in-country manufacture. As of December 2020, these designs have been requested over 3440 times and access has been given to over 1900 teams from 105 countries around the world ( S6). Over 20 countries (including India, Mexico, Pakistan, Peru, Paraguay and South Africa) have succeeded in extensive local manufacture and hospital deployment of the UCL device.
Professor Shipley and the team worked with in-country teams, particularly through the Department of International Trade and Foreign, Commonwealth and Development Office to provide support to local teams spanning technical and manufacture, supply chains, regulation (working with the MHRA), and clinical guidance. By the end of December 2020, over 400 devices were manufactured in Peru, in use in more than 40 hospitals across the country, with the demand for invasive ventilators decreasing by around 50% ( S7). Locally manufactured devices are also helping patients in countries including India, South Africa, Colombia and Mexico. Some of the 500 devices manufactured in Pakistan have been donated to neighbouring countries – including 50 to Tajikistan – as part of a humanitarian effort ( S7). Two leading Australian automotive firms, Walkinshaw Automotive Group and Premcar partnered together to assist Australian healthcare system by manufacturing UCL CPAPs to local hospitals ( S7). Mercedes-Benz South Africa have donated 500 UCL-Ventura devices to 90 government hospitals in the Eastern Cape province ( S7).
Following extensive engagements with government departments, Professor Shipley and her team partnered with the International Medical Education Trust (IMET2000) to deliver CPAPs for use in Palestine (5 hospitals) and Uganda (2 hospitals) ( S7). Working on a non-profit basis, the UCL team has fundraised to cover basic manufacturing and supply costs of the CPAP kits for those most in need globally, for example raising over GBP25,000 to send more UCL-Venturas to Palestine.
Professor Shipley and the team continue to assist with knowledge transfer by providing technical and manufacturing support to in-country teams, particularly on the mechanics and engineering design of the UCL-Ventura CPAPs, and their operation in diverse clinical settings. The UCL team have delivered extensive knowledge transfer activities, for example clinical training programmes (to over 600 doctors and nurses in Palestine, through IMET2000 and Medical Aid for the Palestinians) ( S7), translated learning videos, online webinars and Q&A advice. Such activities have helped health workers to understand the engineering concept and functionality of such a “ simple, yet complex medical tool” (health worker at Hugo Chavez Hospital, Palestine) ( S8). YouTube videos on the operation of the UCL-Ventura alone have received over 58,000 views ( S9). The UCL team has received widespread global coverage through the likes of BBC News, Times, Al Jazeera, Sky Sports, La Vanguardia (Spain) ( S4).
In recognition of the efforts, the team received the Royal Academy of Engineering’s President’s Special Award for Pandemic Services and engineering co-lead Professor Tim Baker was awarded an MBE for services to healthcare in the UK and abroad. The team is working with policymakers to maximise the learnings from the project and was featured in the government’s report on The 4th Industrial Revolution Response to COVID-19, which commends the relationship between UCL Mechanical Engineering and Mercedes AMG HPP for providing “ unprecedented manufacturing capability, whilst maintaining high precision and an ability to respond at pace” ( S10).
5. Sources to corroborate the impact
Lord Agnew Kt, DL, House of Lords
NHS Senior Leads CPAP & UCL team Letter of performance (General Secretary European Society of Intensive Care Medicine; Chief Executive and Professor of Medicine UCLH; Consultant in Intensive Care Medicine, University Hospital Lewisham)
Managing Director of Motorsports at Formula 1
UCL CPAPs Selected News Feature
ICNARC COVID report
Map of approved CPAP orders by country
CPAPs in:
South America- Peru
Africa- South Africa ;Uganda
Asia and Middle East- Palestine, Pakistan
Walkinshaw Automotive Group and Premcar assist with Covid-19 treatment
YouTube Channels showing total number of views for videos related to UCL CPAPs
The Fourth Industrial Revolution Response to COVID-19
- Submitting institution
- University College London
- Unit of assessment
- 12 - Engineering
- Summary impact type
- Technological
- Is this case study continued from a case study submitted in 2014?
- Yes
1. Summary of the impact
Zinwave Ltd has introduced wideband Distributed Antenna Systems (DAS) to the global marketplace, with systems deployed in Europe, the USA, Australia, China and the Middle East to provide cost-effective wireless coverage for hospitals, office campuses, public buildings and more. DAS systems are implemented for distributing Cellular and Wi-Fi signals throughout a building or area. Zinwave, a company founded to exploit the underpinning research, has grown strongly with its annual turnover increasing from GBP3,572,000 in 2013 to over GBP10,000,000 in December 2019. Following Professor Seeds work, the Zinwave 3000 System, the Zinwave DAS system and the Zinwave 5000 UNItivity system provide communication solutions for facilities spanning a total area exceeding 24,697,223sqm.
2. Underpinning research
Within buildings, coverage from outside cellular wireless base stations is poor due to the absorption of wireless signals by typical building materials. Since the 1980s, wireless signals have been distributed within buildings by coaxial cable, which is heavy, has high losses (> 245dB/km, LMR-400, 3GHz) and is becoming increasingly costly, making installations in many buildings uneconomical. The transmission of wireless signals over optical fibre based on the work from UCL and other groups ( R1), led to commercial systems using either single-mode optical fibre (such as Andrew Inc.), requiring the use of expensive packaged single-mode optoelectronic devices; or multimode fibre (such as LGC Wireless), where the limited bandwidth makes it possible to carry only a single wireless service on each fibre. This approach makes it expensive to provide widespread multi-service wireless coverage in buildings.
The UCL group carried out extensive research on wireless-over-fibre links and the underpinning microwave photonics technologies ( R1). At Bristol University, Dr Penty had shown that it was possible to increase the data transmission capacity of multimode fibre through the use of sub-carrier multiplexing (SCM). Professor Seeds at UCL, realised that this research could be adapted to transmit wireless signals over multimode fibre without down-conversion/up-conversion as used in commercial systems. In addition, this could enable multiple wireless signals to be distributed over a single multimode using cheaper multimode fibre components to reduce costs dramatically.
Professor Seeds proposed a collaboration with Dr Penty and his colleague Professor White; to explore this possibility and together they wrote a proposal for the collaborative project "Fibre-Radio for In-Building Distributed Antenna Systems (FRIDAY)". This was funded under the EPSRC-DTI LINK scheme, with project partners Agilent Technologies (UK) Ltd and Airtech Ltd, and undertaken between 2001 and 2004 between UCL and the University of Cambridge (Dr, later Professor, Penty and Professor White having moved to Cambridge). UCL researchers Professor Seeds and Dr Wake showed for the first time that it was possible to transmit wireless signals over multimode fibre without down-conversion ( R2). The FRIDAY research showed that it was possible to carry multiple wireless services (such as cellular and Wi-Fi) over a single optical fibre, and that multimode optical fibre could be used to carry wireless services with carrier frequencies beyond its -3dB (electrical) frequency cut-off reliably (<4dB/km, 3GHz).
This led to a joint UCL/Cambridge patent ( R3) with Professor Seeds and Dr Wake (UCL), and Professors Penty and White, together with Dr Webster and Dr Hartmann (Cambridge) listed as inventors and with equal revenue sharing and intellectual property ( R3).The patented technology has enabled multiple wireless services to be carried on a single multimode or single mode fibre using low cost directly modulated laser technology, offering a major cost reduction ( R4, R5, R6). Professor Seeds and Dr Wake, with Professors Penty and White and Dr Parker (CEO of SPI Lasers), founded Zinwave Ltd in November 2002 to exploit the research commercially. Professor Seeds was a Zinwave Director from November 2002 to December 2006 and negotiated the Pre-Seed, Seed and GBP5,870,000 Series A funding rounds and was a member of the Technical Advisory Board until 2012.
On behalf of the patent owners (UCL and Cambridge), UCL licensed patent WO2004056019 and associated know-how to the company in 2003. To enable knowledge transfer from the FRIDAY project to Zinwave, Professor Seeds obtained an EPSRC Research Associate Industrial Secondment (RAIS) grant of GBP36,500 enabling radio-over-fibre researcher Dr Chin-Pang Liu to work at Zinwave 0.5FTE for two years, commencing May 2004. Since 2005, Professor Seeds has obtained further support for UCL wireless-over-fibre and related research totalling some GBP20,000,000.
3. References to the research
Seeds, AJ.: "Microwave photonics", IEEE Trans., 2002, MTT-50, pp. 877-887, (Invited Paper) http://dx.doi.org/10.1109/22.989971
Wake D, Dupont S, Vilcot J-P. Seeds AJ (2001): "32-QAM radio transmission over multimode fibre beyond the fibre bandwidth", International Topical Meeting on Microwave Photonics. Post Deadline Papers. MWP'01 (Cat. No.01EX476), pt. suppl., 4 pp. http://dx.doi.org/10.1109/MWP.2002.982299
WO2004056019: Seeds AJ, Wake D, Penty RV, Webster M, Hartmann P, White IH, priority 13 December 2002 http://patentscope.wipo.int/search/en/WO2004056019; Revenue Sharing Agreement concerning the patent between UCL and Cambridge University available on request.
Seeds AJ. (2002): Wireless access over optical fibre: from cellular radio to broadband; from UHF to millimetre-waves, 15th Annual Meeting of the IEEE Lasers and Electro-Optics Society, Glasgow, Scotland (Cat. No.02CH37369), 2002, pt. 2, pp. 471-472. (Invited Paper). http://dx.doi.org/10.1109/LEOS.2002.1159385
Seeds AJ, Ismail T (2010): Broadband Access Using Wireless Over Multimode Fiber Systems. IEEE/OSA J. Lightwave Technol., , 28 (16), pp. 2430-2435 (Invited Paper). http://dx.doi.org/10.1109/JLT.2010.2053347
Hartmann P, Bothwell A, Cronin R, Leeson K, Loveridge A, Parkinson DC, Ure JW, Penty JW, White, IH., Seeds AJ (2006): "Wideband fibre-agnostic DAS using pluggable analogue optical modules", International Topical Meeting on Microwave Photonics. MWP'06, pp. 1-4, http://dx.doi.org/10.1109/MWP.2006.346503
4. Details of the impact
Since 2013, Zinwave Ltd has developed global activities. Through the UCL patent and subsequent development ( R4, R5, R6), Zinwave wireless over fibre systems continue to be deployed. Its unique selling point, namely wideband radio-over-fibre distribution of radio signals over a DAS network, uses research carried out in the FRIDAY ( R2) and subsequent RAIS projects. The Zinwave DAS is a three-stage system for in-building cellular and wireless services, constituting a primary hub, secondary hubs, and remote units. It uses multimode or single-mode fibre cable for connectivity.
The technology features true wideband capabilities allowing simultaneous support for any wireless standard including 2G, 3G, 4G, LTE, PMR/LMR, DVB-H, TETRA, Wi-Fi, WiMAX and RFID. Full management control over this spectrum allows new services to be added on-demand without deploying additional system components. The technology can be configured in a single, dual star or mixed architecture to meet exact service needs. The advantage to the customer is that a single distribution system can distribute multiple wireless services operating with different protocols and at different frequencies. A single system can carry private VHF radio, public safety radio, such as TETRA, 2G cellular services at 900MHz and 1,800MHz and 3G/4G services at 800MHz, 900MHz, 1,400MHz, 1,800MHz, 2,100MHz, 2,300MHz and 2,600MHz from multiple operators.
Zinwave’s global reach
Zinwave has introduced wideband distributed antenna systems to the global marketplace, with systems deployed in Europe, the USA, the Middle East, Australia and China. Since mid-2018, the company has been registered in England and Wales, with its corporate headquarters in Dallas, Texas, technology development in Cambridge, England and offices on the East and West Coasts of the US, in Macau and in Australia. This has created a need to open additional facilities to support the company's world-wide customer base and “ anticipate strong market demand” for the company's solutions, states Zinwave President and CEO ( S1). Its systems provide wideband wireless coverage in shopping malls, auditoria, office buildings, casinos, convention centres, hospitals and airports, in the US, European countries (such as Iceland and the Netherlands), the Middle East and the Asia-Pacific region (such as Jordan and Australia respectively).Through Zinwave Ltd, Professor Seeds' research underpins the Zinwave 3000 System, the Zinwave DAS solution and the Zinwave 5000 UNItivity solution. These products have provided communications solutions for diverse applications.
Zinwave’s technology deployed in healthcare facilities
Using the technologies developed by Professor Seeds and his team ( R1-R6), Zinwave’s existing partnerships with over 40 specialist in-building system integrators continues and since 2013 has extended its reach into both commercial and public safety markets. Testimonies from these partners attest to the cost-effectiveness, ease of use and flexibility of the Zinwave DAS for its customers. For example, following patient and visitor concerns over mobile phone connection problems, the Broomfield Hospital Trust, with a space reaching 43,000sqm ( S2), identified Zinwave DAS as the most suitable and cost-effective solution to signalling problem ( S2, S3).
The IT Operations Manager at Mid Essex Hospital NHS Trust stated: “ The key decision in us moving forward with Zinwave as a solution was the vendor agnostic operator approach...we have high praise for the smoothness of the installation” ( S3), which was completed within 8 weeks of approval. The conventional approach would require the installation of dedicated narrowband equipment for each and every different wireless standard, which is less flexible, more expensive and more complex to maintain ( S2). In addition, Erasmus Medical Centre and Martini Hospitals (Rotterdam and Groningen, Netherlands, with total areas of 365,000sqm and 134,000sqm respectively) have also deployed Zinwave technology ( S2).
Zinwave solutions deployed among public venues
Using the technologies developed by Professor Seeds and his team ( R1-R6), Zinwave has provided solutions for the 9-11 Memorial Museum, New York City (10219sqm), with a reach of 3,000,000 visitors annually, Queen Alia international airport in Jordan, serving over 6,000,000 passengers annually and with building facilities spanning a total area of 19,000,000sqm ( S2). Zinwave performance enabled Queen Alia Airport to overcome several safety and performance concerns and secured the competitive commercial TETRA licence for the 350-360 MHz band. Zinwave solutions continue to be adopted at the Jakarta International Airport (2,458,000sqm); and the Westfield retail complex in Sydney, Australia (88,000sqm).
Zinwave’s products deployed in commercial real estate and enterprise
In 2017 the Zinwave DAS solution, based upon Professor Seeds' research ( R1-R6) was deployed to eliminate wireless coverage and capacity issues at Sky’s new headquarters in Osterley West London, UK (with a combined total area of approximately 46,000sqm) ( S4). The Sky campus in West London had recently undergone an extensive redevelopment, consolidating the company's operations. With multiple floors and the use of dense materials, mobile signal coverage was heavily affected, which led Sky to turn to experienced Systems Integrator Herbert, who recommended the globally proven Zinwave UNItivity solution, which ensures that wireless communications (mobile signal, public safety and IP access services) are always available. The Planning & Delivery Manager (for Network Implementation) at Sky said; “ Sky is very forward thinking and technically capable, and had the foresight to install single operator DAS in our existing buildings on campus, but when it came to our new Sky Central building, we wanted multi-operator coverage to cope with user volumes and multiple Mobile Network Operators throughout this much larger building… Zinwave UNItivity met the desired criteria, with Herbert pulling out all the stops with the project scoping, implementation and in-building integration in the timescales required” ( S4).
As such , the Marketing Director at Herbert states that “the implementation of innovative turn-key solutions such as the Zinwave UNItivity product … ultimately keeps their business at the forefront” [ S4]. Zinwave’s UNItivity system was also selected to provide a sustainable and in-building future-proof wireless user experience at Imperial Pacific Resort Hotel in Saipan, a 14-storey building with a total area of 140,000sqm. According to the CEO of DC Systems, not only were they “ impressed with the UNItivity system’s ease of installation” at the resort ( S5), but it now delivers “ the kind of seamless user experience the Imperial Pacific Resort Hotel had hoped for “ ( S2) for their employees, guests and visitors.
Zinwave DAS solutions, again based on Professor Seeds' research [R1-R6], have also been adopted for applications as diverse as a Garmin data centre in New Jersey, Convention Centre Dublin (4,500sqm exhibition space), The Pepsi Center, Denver CO (roughly 62,700sqm), Norwegian Cruise Line Terminal, PortMiami, FL and the Harpa Concert Hall and Conference Centre, Reykjavik (28,000sqm) ( S2).
Finally, as a result of Professor Seeds' sustained research and stakeholder collaborations, Zinwave was acquired by McWane Inc. in 2014 and annual revenues have risen from GBP3,572,000 in 2013 to over GBP10,000,000 in 2019 ( S6).
5. Sources to corroborate the impact
Testimonial from Zinwave president and CEO
Zinwave Case Studies:
Pepsi Center Arena, Denver
Martini Hospital, Netherlands
Erasmus Medical Centre, Rotterdam
Harpa Concert Hall, Reykjavik
Imperial Pacific Resort Hotel, Saipan
9-11 Memorial Museum, New York
Westfield Australia
Jakarta Airport, Indonesia
Broomfield Hospital, Chelmsford, selects Zinwave DAS for its in-building mobile coverage
Zinwave eliminates mobile phone ‘not-spots’ at Sky new HQ
Zinwave provides in building wireless tech for hotel in Northern Mariana Islands
Global database: Zinwave Limited Annual Report and Financial Statements 2019